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ویرایش: 45 سری: ناشر: Caterpillar Inc. سال نشر: 2015 تعداد صفحات: 2264 زبان: English فرمت فایل : PDF (درصورت درخواست کاربر به PDF، EPUB یا AZW3 تبدیل می شود) حجم فایل: 37 مگابایت
در صورت تبدیل فایل کتاب Caterpillar Performance Handbook به فرمت های PDF، EPUB، AZW3، MOBI و یا DJVU می توانید به پشتیبان اطلاع دهید تا فایل مورد نظر را تبدیل نمایند.
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Caterpillar Performance Handbook CONTENTS Preface Environment and Sustainability Operator and Machine Protection Operator Training Machine Modifications Equipment Options Machine Protection Fire Prevention Safety Regulations Sound Suppression Replacement Parts Warning Nomenclature ARTICULATED TRUCKS Features Specifications Ground Pressure Curves 725C Rimpull-Speed-Gradeability, Brake/Retarder Performance Curve 730C Rimpull-Speed-Gradeability, Brake/Retarder Performance Curve 730C EJ Rimpull-Speed-Gradeability, Brake/Retarder Performance Curve 735C Series Rimpull-Speed-Gradeability 740C EJ Series Rimpull-Speed-Gradeability 745C Series Rimpull-Speed-Gradeability BACKHOE LOADERS Features Specifications 416E Performance Data Lift Capacities 416F Performance Data Lift Capacities 420F/420F IT Performance Data Lift Capacities 422F Performance Data Lift Capacities 428F Performance Data Lift Capacities 430F/430F IT Performance Data Lift Capacities 432F Performance Data Lift Capacities 434F Performance Data Lift Capacities 444F Performance Data Lift Capacities 450E/F Performance Data Lift Capacities Backhoe Bucket Capacities Work Tools DRILLS ROTARY DRILLS Product Line Description Applications/Industries Served Product Line Chart Features Key Specifications TRACK DRILLS Product Line Description Applications/Industries Served Product Line Chart Features Key Specifications Shipping Dimensions ENGINES Design Data Rating Explanations Basic Specifications MaK Marine Propulsion Engines Rental Generator Sets Cat Generator Sets MaK Marine Generator Sets Cat Marine Engines Cat Industrial Diesel Applications Cat Oil and Gas Engines Cat Railway Power FOREST PRODUCTS HARVESTING Track Harvesters Sustainability Features Specifications Dimensions Shipping Dimensions Range Diagrams Track Feller Bunchers Features Specifications Shipping Dimensions Range Diagrams Wheel Feller Bunchers Features Specifications Dimensions Felling Heads Specifications SATCO Directional Felling Heads Features Specifications Harvester Heads Application Features Specifications Dimensions SATCO Processing Heads Features Specifications WOOD EXTRACTION Wheel Skidders Features Specifications Dimensions Grapple Application Continuous Rotate Track Skidders Introduction Features Specifications Shoe Selection and Ground Pressure Winch Specifications Dimensions Drawbar Pull Grapple Specifications Forwarders Sustainability Features Specifications Dimensions Lift Capacities PROCESSING/LOADING Forest Machines Introduction Features Specifications Working Ranges Shipping Dimensions Trailer Mount Knuckleboom Loaders Features Specifications Dimensions Lift and Range Diagrams MILLYARDS Stationary Mount Knuckleboom Loaders Features Specifications Dimensions Lift and Range Diagrams Wheel Loaders Forestry Features Forestry Specifications Load Capacity Curves SITE PREP 586C Site Prep Tractor Features Specifications Dimensions WORK TOOLS Grapples for Heel Boom Log Loaders Features Dimensions Logging Forks Features Specifications Couplers Features Buckets and Thumbs Features Woodchip Dozers and Scoops Features Specifications Rakes Features TABLES Log Volume Tables Weights of Commercially Important Woods Estimating Number of Trees Comparison of Log Rules Measurement Definitions Cubic Feet of Solid Wood per Cord Rule of Thumb Conversions HIGHWALL MINING SYSTEM HW300 Product Line Description Features Highwall Mining Method Highwall Miner Applications Cutter Module Power Head Mobility Operator Comfort Push Beams Reel and Chain Control System Anchoring System Equipment Relocation Safety Support Specifications Dimensions Optional Equipment HYDRAULIC EXCAVATORS/Front Shovels/Hydraulic Excavators FRONT SHOVELS Specifications Digging Envelopes General Dimensions HYDRAULIC EXCAVATORS Specifications Shipping Dimensions Major Component Weights Range Dimensions One-piece Boom Hydraulically Adjustable Boom Lifting Capacity (definition) Lifting Capacity at Ground Level (charts) Buckets Bucket Capacity (definition) Curl and Crowd Forces Bucket Specifications New Nomenclature for Hydraulic Excavator Buckets Bucket Types Bucket Sales Support Working Weights (bucket & payload) Equipping Excavators Long Reach Long Reach Excavation Super Long Reach Short Reach Machine Selection (tracks vs. wheels) Shoe Selection and Ground Pressure Quick Coupler Systems Ripping & Loading in Quarries Major Attachment Summary Work Tools Cycle Time Estimating Charts Machine Operation Maximizing Production with a Mass Excavator Selecting a Mass Excavator Earthmoving Production Production Estimating Tables Trenching Production HYDROMECHANICAL ATTACHMENTS HYDRAULIC HAMMERS Features H25D H35E s-H65E s H75E s-H95E s H110E s-H180E s Tool Selection Guide Small Hammer Tools Large Hammer Tools Specifications Selection Cat Carrier Matching Guide Productivity MOBILE SCRAP AND DEMOLITION SHEARS Applications Guarding Recommendation Shearing Capability Table Specifications Matching Guide MULTI-PROCESSORS Features Applications Matching Guide Jaw Types Guarding Recommendation Specifications Cutting Capacity CONTRACTOR’S GRAPPLES Features Applications Guarding Recommendation Matching Guide Specifications DEMOLITION AND SORTING GRAPPLES Features Matching Guide Specifications ORANGE PEEL GRAPPLES North America Version Features Specifications Matching Guide Guarding Recommendation Europe, Africa, Middle East Version Features Selection Guide Specifications Matching Guide MULTI-FUNCTIONAL CONCRETE CRUSHERS Features Guarding Recommendation Matching Guide Specifications and Dimensions SECONDARY PULVERIZERS Features Guarding Recommendation Matching Guide Specifications and Dimensions BREAKERS Specifications AUTO-CONNECT QUICK COUPLER Machine Compatibility HYDRO MECHANICAL TOOLS FOR COMPACT EQUIPMENT Please reference Skid Steer Loaders/Multi Terrain Loaders/Compact Track Loaders Section MATERIAL HANDLERS M322D2 MH, M324D2 MH Range Dimensions M322D2 MH Lifting Capacities M324D2 MH Lifting Capacities M325D MH, M325D LMH Dimensions Range Dimensions Lifting Capacities MH3022 Specifications Range Dimensions Lifting Capacities MH3024 Specifications Range Dimensions MH3037 Range Diagram and Specifications Lifting Capacities MH3049 Range Diagram and Specifications Lifting Capacities MH3059 Range Diagram and Specifications Lifting Capacities 385C MH Range Diagrams and Specifications Lifting Capacities Magnet Selection Grapple Selection Ferrous Scrap Specifications MINING & OFF-HIGHWAY TRUCKS Features Truck Specifications Tire Specifications Use of Brake Performance Curves Fixed Times for Hauling Units Mechanical Power Train Efficiencies Curves 770G Tier 4 Final Rimpull-Speed-Gradeability, Brake Performance 770G Rimpull-Speed-Gradeability, Brake Performance 772G Tier 4 Final Rimpull-Speed-Gradeability, Brake Performance 772G Rimpull-Speed-Gradeability, Brake Performance 773E Rimpull-Speed-Gradeability, Brake Performance 773G Tier 4 Final Rimpull-Speed-Gradeability, Brake Performance 773G Rimpull-Speed-Gradeability, Brake Performance 775G Tier 4 Final Rimpull-Speed-Gradeability, Brake Performance 775G Rimpull-Speed-Gradeability, Brake Performance 777D Rimpull-Speed-Gradeability, Brake Performance 777G Tier 4 Final Rimpull-Speed-Gradeability, Brake Performance 777G Rimpull-Speed-Gradeability, Brake Performance 785C Rimpull-Speed-Gradeability, Brake Performance 785D Rimpull-Speed-Gradeability, Brake Performance 789D Rimpull-Speed-Gradeability, Brake Performancee 793D Rimpull-Speed-Gradeability, Brake Performance 793F Rimpull-Speed-Gradeability, Brake Performance 795F Rimpull-Speed-Gradeability, Brake Performance 797F Rimpull-Speed-Gradeability, Brake Performance MOTOR GRADERS Industries Served Features Applications Specifications: Standard Versions Specifications: Global Versions Travel Speeds All Wheel Drive (AWD) Mid Mount and Front Mount Scarifiers Rear Ripper and Rear Ripper Scarifier Production Formulas Extreme Slope Operation Work Tools ON-HIGHWAY TRUCKS (for Sale in North America Only) Preface Features Chassis Types Specifications Weight Distribution GVWR and GCWR Frame Selection Selecting Gear Ratios for Transmission and Axles Engine Selection Driveline Braking Appendix A Reference Equations (English Units) Appendix B Vehicle Identification Number (VIN Structure) Appendix C CT13 Torque Curves Appendix D Transmission Specifications Appendix E Rear Axle Specifications Appendix F Front Axle Specifications Lift Axle Specifications Appendix G CX31 Startability Reference Guide Appendix H Front Tire Specifications Appendix I Rear Tire Specifications Appendix J Front Suspension Specifications Appendix K Rear Suspension Details Appendix L Rear Suspension Specifications Appendix M Power Take Off Specifications PAVING PRODUCTS COLD PLANERS Sustainability Features Specifications Production Estimating Machine Selection Cold Planing Fundamentals Applications Cold Planer Use by Project Type ROTARY MIXERS Sustainability Features Specifications Optional Equipment Production Estimating Weight of Materials Stabilization/Reclamation Production ASPHALT PAVERS Sustainability Features Specifications Screeds Production Table Slope Conversion Table/Inches in Decimals Table VIBRATORY AND PNEUMATIC TIRE COMPACTORS Sustainability Features Specifications Vibratory Compactors Pneumatic Tire Compactors Pneumatic Tires Inflation Pressures Ballast Configurations Maximum Ground Pressures Production Estimating Vibratory Compactors Pneumatic Tire Compactors PIPELAYERS Features Specifications Lifting Capacities Drawbar Pull Charts Travel and Hook Speeds Application Extreme Slope Operation SKID STEER LOADERS/MULTI TERRAIN LOADERS/COMPACT TRACK LOADERS Features SSL Specifications SSL Performance Data SSL Dimensions SSL Work Tool Compatibility MTL Specifications MTL Performance Data MTL Dimensions MTL Work Tool Compatibility CTL Specifications CTL Performance Data CTL Dimensions CTL Work Tool Compatibility Work Tools Augers Brushcutters Cold Planers Landscape Tillers Landscape Rakes Mulchers Power Box Rakes Trenchers Vibratory Compactors Brooms Stump Grinders Angle Blades Backhoes Material Handling Arm Snow Blowers Wheel Saws SURFACE MINING EXTRACTION & CONVEYING EQUIPMENT/Conveyor Systems/Draglines/Electric Rope Shovels/Hydraulic Mining Shovels CONVEYOR SYSTEMS Introduction Specifications Surface Idlers Engineered Class Pulleys Engineered BTGs Pre-Engineered BTGs DRAGLINES Introduction Safety and Serviceability Features 8000 Specifications Dimensions/Working Ranges 8200 Specifications Dimensions/Working Ranges 8750 – 22.9 m (75 ft) Base Specifications Dimensions/Working Ranges 8750 – 25.6 m (84 ft) Base Specifications Dimensions/Working Ranges 10/10/20 Load Management Policy ELECTRIC ROPE SHOVELS Introduction Safety and Serviceability Features Specifications Digging Envelopes General Dimensions Ground Bearing Pressure Dipper Selection Truck Match 10/10/20 Load Management Policy HYDRAULIC MINING SHOVELS General Introduction Features Specifications Digging Envelopes/Working Range/Digging Forces General Dimensions Ground Pressures Bucket Selection Cycle Times Production Overviews TELESCOPIC HANDLERS Features Specifications Performance Data Shipping Dimensions Work Tools Compatibility TRACK LOADERS Features Specifications Performance Data Machine Dimensions with General Purpose Bucket Machine Dimensions with Multi-Purpose Bucket Rippers/Scarifiers Drawbar Curves Extreme Slope Operation SAE Loader Ratings Estimating Cycle Time Bucket Fill Factors Recommended Operating Capacities Loader Production Estimating Bucket Load Estimating Production Alternative Machine Selection Method Production and Machine Selection Nomographs Travel Time Charts Production Estimating Table Work Tools Shoe Options TRACK-TYPE TRACTORS/Hydraulic Controls/Bulldozers/Rippers and Winches TRACK-TYPE TRACTORS Features Specifications Power Shift Drawbar Pull vs. Ground Speed Curves Power Shift Travel Speeds Ground Pressures Extreme Slope Operation HYDRAULIC CONTROLS Features Specifications BULLDOZERS Features Summary of Blade Options Blade Selection General Dimensions (Tractor and Blade) SAE Blade Capacity Definition Blade Specifications Estimating Production Off-the-Job Job Condition Correction Factors Measuring Production On-the-Job Attachments Special Attachments RIPPERS Features Ripper Specification Diagrams Adjustable Parallelogram Ripper Radial Ripper Fixed Parallelogram Ripper Specifications Track-Type Tractors Tip Selection Estimating Ripping Production Seismic Wave Velocity Charts Estimated Ripper Production Graphs WINCHES PACCAR Features Physical Specifications Operating Specifications Allied Features Physical Specifications Operating Specifications UNDERGROUND MINING EQUIPMENT/Conveyor Systems/Hard Rock/Longwall/Room & Pillar CONVEYOR SYSTEMS Introduction Specifications Underground Idlers Engineered Class Pulleys Engineered BTGs Pre-Engineered BTGs HARD ROCK Features Load-Haul-Dumps (LHDs) Specifications Dimensions and Capacities Bucket Selection Turning Dimensions Curves R1300G Rimpull-Speed-Gradeability R1600H Rimpull-Speed-Gradeability R1700G Rimpull-Speed-Gradeability R2900G Rimpull-Speed-Gradeability R3000H Rimpull-Speed-Gradeability Articulated Trucks Specifications Dimensions and Capacities Curves AD30 Rimpull-Speed-Gradeability AD45B Rimpull-Speed-Gradeability AD55 Rimpull-Speed-Gradeability AD60 Rimpull-Speed-Gradeability LHD and Truck Systems Rock Flow System Introduction Features Specifications Rock Feeder Rock Mover LONGWALL Introduction Roof Supports Features Specifications Special Applications AFC Systems Features Specifications Dimensions Conveying Performance Beam Stage Loaders (BSL) Features Specifications CST Drive Systems Features Specifications Rated Power P/Gearbox Ratio i [–] Variable Frequency Drives (VFD) Features Specifications Dimensions Shearers Features Specifications Dimensions Optional Accessories Automated Plow Systems Features Specifications Dimensions Programmable Mining Controls PMC-R Features Specifications PMC-D and PMC-V Features Specifications MCU2 Features Specifications Roof Support Carriers Features Specifications Dimensions Tractive Effort vs. Speed — Loaded % Grade vs. Speed — Loaded Lift Capability Shield Trailers Features Specifications Dimensions SH150 Load Setting Table ROOM & PILLAR Introduction Continuous Miners Features Specifications Face Haulers Features Specifications Dimensions Tractive Effort vs. Speed — Loaded % Grade vs. Speed — Loaded Load Capacites and Load Heights Continuous Haulage Systems Features Specifications Dimensions Feeder Breakers Features Specifications Roof Bolters Features Specifications Scoops Features Specifications LHD Vehicles (Load-Haul-Dumps) Features Specifications Tractive Effort vs. Speed — Loaded % Grade vs. Speed — Loaded Lift Capability Bucket Load Capacities WASTE HANDLING Introduction Safety Overview MATERIAL RECOVERY FACILITIES, SORTING AND TRANSFER STATIONS Material Recovery Facilities, Sorting, and Transfer Stations Safety Technology Overview: Changing Attitudesin Waste Applications Primary Roles MRF’s (Material Recovery Facilities),Sorting Stations, Recycling Stations MRF’s, Sorting and Transfer StationsApplications Types of Transfer Stations Equipment Selection Machine Selection Factors Wheel Loaders Hydraulic Excavators (Tracked and Wheeled) Track-Type Tractors Track Loaders Landfill Compactors Work Tools for Material Recovery Facilities, Sorting and Transfer Stations LANDFILLS Landfills Safety Technology Landfill Overview: Landfilling Now and in the Future Equipment Selection Track-Type Tractors Track Loaders Landfill Compactors Wheel Loaders Hydraulic Excavators (Tracked and Wheeled) Wheel Tractor-Scrapers Articulated Trucks Work Tools for Working in Waste Landfill Applications Machine Selection Factors Type of Waste and Refuse Densities Wet Waste Factors Governing Compaction Compaction Comparison Estimate Landfill Estimating Example Problems APPLICATIONS Green Waste/Composting Waste Related Energy Production Landfills — Renewable Power with Landfill Gas TRACK-TYPE TRACTORS Features Specification Blade Specifications TRACK LOADERS Features Specifications Attachments LANDFILL COMPACTORS Features Specifications Blade Specifications WHEEL LOADERS Features Specifications APPLICATIONS Work Tools WHEEL DOZERS/SOIL COMPACTORS WHEEL DOZERS Features Specifications Travel Speeds Rimpull Machine Selection Counterweights and Ballast Tire Selection & Maintenance Bulldozer Specifications Work Tools Specifications SOIL COMPACTORS Features Specifications Rimpull Compaction Fundamentals Compactor Types and Zones of Application Estimating Production (Example Problem) Production Table Bulldozer Specifications Ground Contact Pressures WHEEL LOADERS/INTEGRATED TOOLCARRIERS Features Specifications Performance Data Machine Dimensions SAE Loader Ratings Machine Selection Cycle Time Factors Truck Loading Bucket Fill Factors Example Problem Alternative Method of Selection Nomographs Machine/Attachment Selection Buckets Bucket Selection Travel Time Charts 988K Rimpull-Speed-Gradeability Charts Travel Time Charts 990K Rimpull-Speed-Gradeability Charts Travel Time Charts 992K Rimpull-Speed-Gradeability Charts Travel Time Charts 993K Rimpull-Speed-Gradeability Charts Travel Time Charts 994H Rimpull-Speed-Gradeability Charts Travel Time Charts Production Estimating Tables Cubic Meters and Cubic Yards Metric Tons and U.S. Tons in Shot Rock Attachments Wheel Loaders Integrated Toolcarriers Fusion™ Coupler System Attachments WHEEL TRACTOR-SCRAPERS Specifications Elevating Bowl Single Engine Open Bowl Optional Push-Pull Twin Engine Open Bowl Coal Bowl Ground Engaging Tools Router Bits Cutting Edges Bowl Side Protectors Elevating Scraper K Series Features and Benefits Material Application Guide Push-Load TTT Match Tire Options, All Models Cushion Hitch Wheel Tractor-Scraper Anatomy Use of Rimpull-Speed-Gradeability Curves Fixed Times for Scrapers Use of Retarder Curves Curves/Charts 621K Rimpull, Retarding 623K Rimpull, Retarding 627K Rimpull, Retarding 631G Rimpull, Retarding 637G Rimpull, Retarding 657G Rimpull, Retarding ESTIMATING OWNING & OPERATING COSTS Estimating Form Explanation of Form Estimating Owning Costs Typical Application Descriptions Delivered Price to the Customer Residual Value at Replacement Value to be Recovered through Work Interest Insurance Taxes Fuel Consumption, Fuel Tables Planned Maintenance Costs Tires Tire Life Estimator Curves Goodyear Life Estimating System Undercarriage Basic Factors, “Z” Factors, Conditions and Multipliers Repair Costs Special Wear Items Operator’s Hourly Wage O&O Cost Examples Example I: Track-Type Tractor Example II: Wheel Loader O&O Form with Example Figures FORMER MODELS Track-Type Tractors Manufactured Outside U.S.A. Agricultural Tractors Motor Graders Skid Steer Loaders Multi Terrain Loaders Compact Track Loaders Hydraulic Excavators Track Wheel 5000 Series Excavators and Front Shovels Wheel Material Handlers Track Material Handlers Logging and Forest Product Machines Wheel Skidders Track Skidders Track Feller Bunchers Forwarders Track Harvester Wheel Harvester Backhoe Loaders Pipelayers Wheel Tractor-Scrapers Tractor-Towed Scrapers Mining & Off-Highway Trucks/Tractors On-Highway Trucks Articulated Trucks Wheel Dozers Compactors Wheel Loaders Track Loaders Integrated Toolcarriers Telehandlers Paving Products Cold Planers Reclaimers & Stabilizers Unitized Venturi-Mixers & Unitized Drum-Mixers Portable Venturi-Mixers Stationary Venturi-Mixers SlipForm Pavers Placer-Spreader-Trimmer Belt Placer Tube Finisher Texturing/Curing Trimmer-Reclaimer Asphalt Pavers Windrow Elevators Single Drum Vibratory Compactors Double Drum, Combi and Pneumatic Tire Compactors Underground Mining — Hard Rock Load-Haul-Dumps (LHD’s) Underground Mining — Hard Rock Trucks Articulated Trucks Rigid Frame Trucks LAND CLEARING Variables Affecting Clearing Operations Job Surveys Clearing Methods and Equipment Equipment Selection Table Production Estimating General Cutting Piling Work Tools MINING AND EARTHMOVING Elements of Production Volume Measure Swell Load Factor Material Density Fill Factor Soil Density Tests Figuring Production On-the-Job Load Weighing Time Studies English Example Metric Example Estimating Production Off-the-Job Rolling Resistance Grade Resistance Total Resistance Traction Altitude Job Efficiency English Example Metric Example Systems Economic Haul Distances Production Estimating Loading Match Fuel Consumption and Productivity Formulas and Rules of Thumb STOCKPILE COAL HANDLING Introduction Machine Selection How to Equip Production Factors Estimating Hourly Production Track-Type Tractors Wheel Dozers Wheel Loaders Wheel Tractor-Scrapers Example Problem TABLES Swell — Voids — Load Factors Bucket Fill Factors Typical Rolling Resistance Factors Angle of Repose of Various Materials Round Reinforced Concrete Pipe Approximate Weight per Foot Coefficient of Traction Factors Speed Conversion Bearing Powers Agricultural Commodities Conversion Factors Curve Superelevation in Percent Grade, to Provide No Laterial Tire Force Maximum Speed on Curves for Various Superelevation Grades with a 0.20 Lateral Coefficient of Traction Weight of Materials Altitude Deration — Percent Flywheel Horsepower Available at Specified Altitudes Grade Comparison Chart — Degrees — Percent — Slope Grade in Degrees and Percents Conversion Factors Metric Unit Equivalents English Unit Equivalents Power Unit Equivalents Machine Models and Engine Models TECHNOLOGY PRODUCTS Introduction Applications Construction Technology Cat Connect Mining Technology Cat MineStar™ TIRES Selection, Application, Maintenance Tire Construction Bias Ply Radial Ply Tire Types Tire Size Nomenclature Code Identification for Off-Highway Tires Manufacturers’ Designations Firestone, Goodyear/Dunlop, Bridgestone, Michelin Titan, Triangle, Eurotire, Yokohama Nokian, Belshina, Pirelli, Double Coin Radial Tire Identification Michelin Goodyear Bridgestone Ton-Kilometer Per Hour Rating System Tire Drive-Away Recommendations TKPH Ratings Goodyear Tires Bridgestone Tires Michelin Tires Triangle Tires Eurotire Tires ISO Load Index Speed Symbol Michelin Tires Tire and Rim Association Ratings Tire Selection Guide Standard Cold Inflation Pressures Liquid Ballasting Table