Today’s Technician: Automotive Engine Repair & Rebuilding, Classroom Manual and Shop Manual, Spiral bound Version

Classroom Manual
	Cover
	Contents
	Preface
	Chapter 1: Automotive Engines
		Terms to Know
		Introduction
		Basic Engine Operation
		Cooling System
		Lubrication System
		Engine Breathing
		Engine Performance
		Cylinder Head
		Timing Mechanism
		Engine Block
		Summary
		Review Questions
	Chapter 2: Engine Repair and Rebuilding Industry
		Terms to Know
		Introduction
		Full-Service Repair Facilities
		Machine Shop and Engine Rebuild Facilities
		Engine Repair and Replacement Specialty Facilities
		Engine and Component Remanufacturing Facilities
		Summary
		Review Questions
	Chapter 3: Theory of Engine Operation
		Terms to Know
		Introduction
		Major Engine Components
		Engine Operating Principles
		Behavior of Liquids and Gases
		Pressure and Vacuum
		Boyle's Law
		Engine Operation
		Engine Classifications
		Engine Vibration
		Engine Displacement
		Direction of Crankshaft Rotation
		Engine Measurements
		Other Engine Designs
		Engine Identification
		Summary
		Review Questions
	Chapter 4: Engine Operating Systems
		Terms to Know
		Introduction
		The Starting System
		Lubrication Systems
		Cooling Systems
		Cooling Fans
		Lubrication and Cooling Warning Systems and Indicators
		Fuel System
		Automotive Fuels
		Summary
		Review Questions
	Chapter 5: Factors Affecting Engine Performance
		Terms to Know
		Introduction
		Spark Plugs
		Combustion Chamber Sealing
		Fuel and Combustion
		Engine Noises
		Summary
		Review Questions
	Chapter 6: Engine Materials, Fasteners, Gaskets, and Seals
		Terms to Know
		Introduction
		Engine Materials
		Manufacturing Processes
		Fasteners
		Gaskets, Seals, Sealants, and Adhesives
		Summary
		Review Questions
	Chapter 7: Intake and Exhaust Systems
		Terms to Know
		Introduction
		Air Induction System
		Air Intake Ductwork
		Air Cleaner/Filter
		Intake Manifold
		Intake Manifold Tuning
		Vacuum Basics
		Vacuum Controls
		Turbochargers
		Superchargers
		Exhaust System Components
		Mufflers
		Summary
		Review Questions
	Chapter 8: Engine Configurations, Mounts, and Remanufactured Engines
		Terms to Know
		Introduction
		Engine Configurations
		Engine Mounts
		Remanufactured Engines
		Summary
		Review Questions
	Chapter 9: Cylinder Heads
		Terms to Know
		Introduction
		Cylinder Heads
		Cylinder Head Component Relationships
		Combustion Chamber Designs
		The Combustion Process
		Multivalve Engines
		Summary
		Review Questions
	Chapter 10: Camshafts and Valvetrains
		Terms to Know
		Introduction
		Summary
		Review Questions
	Chapter 11: Timing Mechanisms
		Terms to Know
		Introduction
		Valve Timing Systems
		Chain-Driven Systems
		Belt-Driven Systems
		Gear-Driven Systems
		Variable Valve Timing Systems
		Variable Valve Lift (Cam-Shifting)
		Variable Valve Timing and Lift Systems
		Summary
		Review Questions
	Chapter 12: Engine Block Construction
		Terms to Know
		Introduction
		Block Construction
		Crankshaft
		Camshaft
		Lifter Bores
		Harmonic Balancing
		Flywheel
		Short Blocks, Long Blocks, and Crate Engines
		Summary
		Review Questions
	Chapter 13: Pistons, Rings, Connecting Rods, and Bearings
		Terms to Know
		Introduction
		Bearings
		Camshaft and Balance Shaft Bearings
		Balance Shafts
		Pistons
		Piston Designs and Construction
		Piston Rings
		Connecting Rods
		Summary
		Review Questions
	Chapter 14: Alternative Fuel and Advanced Technology Vehicles
		Terms to Know
		Introduction
		Alternative Fuel Vehicle Use
		Propane Vehicles
		E85 and Flexible Fuel Vehicles
		Compressed Natural Gas Vehicles
		The Honda Civic GX CNG Vehicle
		Electric Vehicles
		Hybrid Electric Vehicles
		HEV Operation
		Plug-In Hybrid Electric Vehicles
		Fuel Cell Vehicles
		Summary
		Review Questions
	Glossary
	Index
Shop Manual
	Cover
	Contents
	Preface
	Chapter 1: Safety and Shop Practices
		Terms to Know
		Introduction
		Personal Safety
		Lifting and Carrying
		Hand Tool Safety
		Power Tool Safety
		Compressed Air Equipment Safety
		Lift Safety
		Jack and Jack Stand Safety
		Engine Lift Safety
		Cleaning Equipment Safety
		Hazardous Waste
		Vehicle Operation
		Work Area Safety
		Hybrid Vehicle High-Voltage Safety
		ASE-Style Review Questions
		ASE Challenge Questions
	Chapter 2: Engine Rebuilding Tools and Skills
		Terms to Know
		Introduction
		Units of Measure
		Engine Diagnostic Tools
		Exhaust Gas Analyzers
		Engine Analyzer
		Engine Measuring Tools
		Special Hand Tools
		Engine and Chassis Dynamometers
		Special Reconditioning Tools and Equipment
		Working as a Professional Technician
		Service Information
		ASE-Style Review Questions
	Chapter 3: Basic Testing, Initial Inspection, and Service Procedures
		Terms to Know
		Introduction
		Proper Vehicle Care
		Writing a Service Repair Order
		Test-Driving for Engine Concerns
		Identifying the Area of Concern
		ASE-Style Review Questions
		ASE Challenge Questions
	Chapter 4: Diagnosing and Servicing Engine Operating Systems
		Terms to Know
		Introduction
		Battery Safety
		Battery Testing
		Battery Testing Series
		Starting System Tests and Service
		Lubrication System Testing and Service
		Cooling System Testing and Service
		Gallery and Casting Plugs
		Leak Diagnosis
		Warning Systems Diagnosis
		ASE-Style Review Questions
		ASE Challenge Questions
	Chapter 5: Diagnosing Engine Performance Concerns
		Terms to Know
		Introduction
		Spark Plug Evaluation and Power Balance Testing
		Spark Plugs
		Power Balance Testing
		Exhaust Gas Analyzers
		Engine Smoking
		Improper Combustion
		Compression Testing
		Wet Compression Test
		Running Compression Test
		Cylinder Leakage Testing
		Engine Noise Diagnosis
		ASE-Style Review Questions
		ASE Challenge Questions
	Chapter 6: Repair and Replacement of Engine Fasteners, Gaskets, and Seals
		Terms to Know
		Introduction
		Thread Repair
		Gasket Installation
		Cylinder Head Gasket Installation
		Oil Pan Gasket Installation
		Valve Cover Gasket Replacement
		Seal Installation
		Using Adhesives, Sealants, and Liquid Gasket Makers
		ASE-Style Review Questions
		ASE Challenge Questions
	Chapter 7: Intake and Exhaust System Diagnosis and Service
		Terms to Know
		Introduction
		Air Cleaner Service
		Vacuum System Diagnosis and Troubleshooting
		Vacuum Tests
		Intake Manifold Service
		Exhaust System Service
		Turbocharger Diagnosis
		Supercharger Diagnosis and Service
		ASE-Style Review Questions
		ASE Challenge Questions
	Chapter 8: Engine Removal, Engine Swap, and Engine Installation
		Terms to Know
		Introduction
		Preparing the Engine for Removal
		Removing the Engine
		Typical Procedure for RWD Engine Removal
		Installing a Remanufactured Engine
		Installing the Engine
		Engine Start-Up and Break-In
		ASE-Style Review Questions
		ASE Challenge Questions
	Chapter 9: Cylinder Head Disassembly, Inspection, and Service
		Terms to Know
		Introduction
		Disassembling the Cylinder Head
		Valve Inspection
		Cylinder Head Inspection
		Machine Shop Services
		Straightening Aluminum Cylinder Heads
		Resurfacing Cylinder Heads
		Valve Guide Repair
		Replacing Valve Seats
		Refinishing Valves and Valve Seats
		ASE-Style Review Questions
		ASE Challenge Questions
	Chapter 10: Valvetrain Service
		Terms to Know
		Introduction
		Inspecting and Servicing the Valvetrain
		Inspecting and Servicing Valvetrain Components, OHV Engine
		Replacing Rocker ARM Studs
		Cylinder Head Reassembly
		Valve Adjustment
		Adjusting Mechanical Followers with Shims
		Adjusting Valve Clearance Using Adjustable Rocker Arms
		On-Car Service
		Valve Spring Replacement
		ASE-Style Review Questions
		ASE Challenge Questions
	Chapter 11: Timing Mechanism Service
		Terms to Know
		Introduction
		Symptoms of a Worn Timing Mechanism
		Symptoms of a Jumped or Broken Timing Mechanism
		Timing Chain Inspection
		Timing Belt Inspection
		Timing Gear Inspection
		Sprocket Inspection
		Tensioner Inspection
		Timing Chain Guide Inspection
		Reuse versus Replacement Decisions
		Timing Mechanism Replacement
		Timing Chain Replacement on OHC Engines
		Timing Belt Replacement
		Timing Chain or Gear Replacement on Camshaft-in-the-Block Engines
		Timing Chain Replacement on Engines with OHC and Balance Shafts
		Timing Chain Replacement on Engines with VVT Systems
		ASE-Style Review Questions
		ASE Challenge Questions
	Chapter 12: Inspecting, Disassembling, and Servicing the Cylinder Block Assembly
		Terms to Know
		Introduction
		Engine Preparation
		Cylinder Head Removal
		Timing Mechanism Disassembly
		Engine Block Disassembly
		Inspecting the Cylinder Block
		Inspecting the Crankshaft
		Inspecting the Harmonic Balancer and Flywheel
		Servicing the Cylinder Block Assembly
		Camshaft and Balance Shaft Bearing Service
		Reconditioning Crankshafts
		Installing Oil Gallery Plugs and Core Plugs
		ASE-Style Review Questions
		ASE Challenge Questions
	Chapter 13: Short Block Component Service and Engine Assembly
		Terms to Know
		Introduction
		Inspecting Crankshaft Bearings
		Inspecting the Pistons and Connecting Rods
		Piston Assembly Service
		Engine Block Preparation
		Installing the Main Bearings and Crankshaft
		Installing the Pistons and the Connecting Rods
		Completing the Block Assembly
		Valve Timing and Installing Valvetrain Components
		Checking and Adjusting Valve Clearance
		Completing the Engine Assembly
		ASE-Style Review Questions
		ASE Challenge Questions
	Chapter 14: Alternative Fuel and Advanced Technology Vehicle Service
		Terms to Know
		Introduction
		Servicing Propane-Fueled Engines
		Servicing CNG Vehicles
		Servicing Hybrid Electric Vehicles
		Servicing the Toyota Prius
		Cooling System Service
		Servicing the Honda Civic Hybrid
		HEV Warranties
		ASE-Style Review Questions
		ASE Challenge Questions
	Appendix A: ASE Practice Exam
	Appendix B: Special Tools Suppliers
	Appendix C: Manufacturers' Service Information Centers
	Appendix D: Metric Conversion Charts
	Appendix E: Engine Specifications Chart
	Glossary
	Index