Recent Advances in Industrial Machines and Mechanisms: Select Proceedings of IPRoMM 2022 (Lecture Notes in Mechanical Engineering)

Preface
Contents
About the Editors
Multi-body Dynamics and Mechanical Vibration
A Causal Representation Scheme for Capturing Topological Changes in Multi-state Mechanical Devices
	1 Introduction
		1.1 Objectives and Research Approach
	2 Understanding Multiple Operating States
		2.1 Slow Toggle switch—An Example
		2.2 Topological Representations
	3 Representing Constraint Variations in Kinematic Joints
	4 SAPPhIRE: A Model of Causality
		4.1 Proposed Method for Constructing SAPPhIRE
	5 Summary and Future Work
	References
Rail Analyzer: 3D Model-Based Railway Simulation Software for Wheel-Rail Interaction
	1 Introduction
	2 Wheel-Rail Interaction
	3 RailAnalyzer
	4 Geometric Model in CAD Software
	5 Kinematic Hunting of Wheelset
	6 Contact Points Detection
	7 Forward Dynamics of Isolated Wheelset
	8 Conclusion
	References
Virtual Validation and Optimization of Electric Two-Wheeler for Ride Comfort Analysis
	1 Introduction
	2 Methodology
	3 Analytical Model
		3.1 Input Parameters Used for the Analytical Model
		3.2 Assumptions
		3.3 Ride Comfort Evaluation as Per ISO 2631-1
	4 Multi-body Model
		4.1 Kinematics and Compliance (K & C) Testing
		4.2 Vibration Dose Value (VDV) Evaluation
	5 Results and Discussion
		5.1 Sensitivity Study Result
		5.2 Ride Comfort Evaluation Result from Analytical Model
		5.3 Static Analysis
		5.4 Bump Pothole Analysis
		5.5 Drop Test
		5.6 Ride Comfort Evaluation Result from Multi-body Model
		5.7 Multi-model Optimization Setup and Results
	6 Conclusions
	References
Performance Investigation of a Low-Speed High Torque Hydromotor Drive System Used in Blast Hole Drill Machine Under Varying Load Conditions
	1 Introduction
	2 Physical System
	3 Physical System Modeling
	4 System Equations
	5 Parameter Identification
	6 Model Validation and Result Discussion
	7 Conclusion
	References
Design and Analysis of a Self-balanced Video Monitor Steering Mechanism for Space Applications
	1 Introduction
	2 Configuration and Design
		2.1 Specifications
		2.2 Design Calculations
		2.3 Motor Selection
	3 Finite-Element Modelling
	4 Iterative Normal Mode Analysis
	5 Static Analysis
	6 Conclusion
	References
Enhanced Graphical User Interface (GUI) of Recursive Dynamics Simulator (ReDySim) for Multibody Systems
	1 Introduction
	2 Denavit–Hartenberg (DH) Parameters
	3 Enhanced GUI of ReDySim
	4 Conclusions
	References
Vibration Analysis of a Thin Elliptical Plate Resting on Winkler Foundation in Hygrothermal Environment Conditions
	1 Introduction
	2 Numerical Modelling
	3 Methodology
		3.1 Hygrothermal Environment
		3.2 Solution through Rayleigh-Ritz Method
	4 Convergence Test
	5 Comparison Study
	6 Numerical Results
	7 Conclusion
	References
Robotics and Controls
Extended State Observer-Based Control of Underactuated Autonomous Underwater Vehicle in a Vertical Plane
	1 Introduction
	2 Problem Formulation
	3 ESO-Based Control Design
		3.1 Extended State Observer Design
		3.2 Controller Design
	4 Numerical Simulation
	5 Conclusion
	References
Estimation of State Space Model of a Power Hydraulic System Using Subspace Identification Algorithm
	1 Introduction
	2 Subspace Identification Method (SID)
		2.1 Traditional Subspace Identification Methods (TSID)
		2.2 Parsimonious Subspace Identification Methods (PARSIM)
	3 Experimental Setup
	4 Results and Discussions
	5 Conclusion
	References
The Inverse Kinematics Problem of the Generalised Stanford Arm
	1 Introduction
	2 Mathematical Background
		2.1 Revisiting the Raghavan–Roth Equations
		2.2 Obtaining a System of Polynomial Equations in Three Unknowns Following ch12RRIK
		2.3 Formulating an Eigenvalue Problem
	3 Numerical Example
	4 Conclusion
	References
Design and Development of a Three-Link Rigid-Flexible Manipulator
	1 Introduction
	2 CAD Model
	3 Fabrication of the Manipulator
	4 Results and Discussion
		4.1 Workspace Analysis
		4.2 Initial Experimental Results
	5 Conclusion and Future Scope
	References
Comparative Study on Hydraulic Pressure Pulsation Characteristics in Simple and Regenerative Hydraulic System
	1 Introduction
		1.1 Characteristics of Pulsating Flow
	2 System Modelling
	3 System Description
	4 Results and Discussion
		4.1 Simple Hydraulic System
		4.2 Regenerated Hydraulic System
	5 Conclusion
	References
Localization of a Drone for Landing Using Image-Based Visual Servoing with Image Moments
	1 Introduction
	2 Methodology
	3 Evaluation and Discussion
	4 Conclusion
	References
System Identification of Hydrostatic Transmission (HST) System Using Bond Graph Methodology
	1 System Description
	2 Modeling of the System
	3 Generation of System Equations from Bond Graph Model
	4 Analytical Redundancy Relations (ARRs)
	5 The Adaptive Threshold for Robust Residual
	6 Validation Through Experimentation and Model Simulation
	7 Conclusions
	References
Surface Electromyography-Controlled Mechanical Hand: A Design Approach
	1 Introduction
	2 Mechanical Design
		2.1 Finger Joints Design
		2.2 Thumb Joints Design
		2.3 Hand Design
	3 Intent Analysis
		3.1 Data Acquisition
		3.2 Data Preprocessing
		3.3 Feature Extraction
		3.4 Neural Network Architecture
		3.5 Post-Processing
	4 Control Block
		4.1 Embedded Hardware
		4.2 Embedded Software
	5 Results
	6 Conclusion
	References
Semi-Automated Setup for the Manufacture of Dual-Probe Heat Pulse (DPHP) Soil-Moisture Sensor
	1 Introduction
	2 Manufacturing Procedure
	3 Semi-Automated Mechanisms
		3.1 Estimations of Winding Parameters for the Winding Mechanism
		3.2 Winding Mechanism
		3.3 Soldering Mechanism
	4 Integrated Setup and the Finished Product
	5 Closure
	References
A Study of Passive Control in a Bridge Configured Winding Induction Motor with an Oval-Shaped Stator
	1 Introduction
	2 Theoretical Background
	3 Method of Approach
	4 Results and Discussion
	5 Conclusion
	References
Control Framework for Position Control of Three-Segment Tendon-Driven Continuum Robot
	1 Introduction
	2 Preliminary Design
	3 Robot Kinematics
		3.1 Forward Kinematics
		3.2 Inverse Kinematics
	4 Position Control
		4.1 Circular Trajectory
		4.2 Spiral Trajectory
	5 Conclusion and Future Work
	References
Position Control of Pneumatic Piston Using Continuous Integral Sliding Mode Control
	1 Introduction
	2 Hardware Setup
	3 Mathematical Modelling
	4 Integral Sliding Mode Control
	5 Continuous Integral Sliding Mode Control
	6 Implementation on the Hardware Setup
	7 Results
	8 Conclusion
	References
Dynamic Analysis of a Low-Speed, High-Torque Hydro-Motor Drive System to Maintain a Constant Drive Speed Using ANN-Based Fuzzy PI Controller
	1 Introduction
	2 Experimental Setup
	3 Modeling of the Physical System
	4 Parameter Identification
	5 Controller
	6 Model Validation and Result Discussion
	7 Conclusion
	References
Hand–Object Interaction Modeling for Precision Grasp by Multi-fingered Hands
	1 Introduction
	2 Three-Fingered Hand Design
	3 Grasp Modeling
		3.1 Derivation of the Grasp Matrix
		3.2 Force Closure Conditions
	4 Computing the Hand Jacobian and Hand–Object System Jacobian
		4.1 Computing Hand Jacobian
		4.2 Hand–Object System Jacobian
		4.3 The Case of an Underactuated Hand Configuration
		4.4 Condition for a Feasible Grasp by an Underactuated Hand
	5 Conclusions
	References
Profile Estimation of Multi-segmented Cable-Driven Continuum Robots Using Optimization Method
	1 Introduction
	2 Kinematics Model
		2.1 Multi-segmented CCR Kinematic Formulation
		2.2 Formulation in 3D and with Obstacles
	3 Validation of the Mathematical Model
	4 Conclusion
	References
Shape Reconstruction of a Pneumatic Continuum Manipulator Under the Effect of Hysteresis During Trajectory Tracking
	1 Introduction
	2 Portable Bionic Handling Assistant
	3 Shape Reconstruction
	4 Cosserat-Rod Forward Model
	5 Results and Discussion
	6 Conclusions
	References
Advanced Manufacturing Processes
Fabrication of Hard WC + Cu + La2O3 Coating on Ti–6Al–4V Alloy Using Reverse EDM Process
	1 Introduction
	2 Materials and Methods
	3 Results and Discussion
		3.1 Coating Layer Thickness (CLT)
		3.2 Effect of Peak Current on MDR and TWR
		3.3 Effect of Peak Current on Micro-Hardness
	4 Conclusions
	References
Simulation of Temperature Profile in Wire Arc Additive Manufacturing
	1 Introduction
	2 Geometry and Material Specification of WAAM Wall
	3 Heat Source Model
	4 Results and Discussions
	5 Conclusion
	References
Effect of Polarity Variation in Maglev EDM Using Nitrogen-Rich Powder-Mixed Dielectric
	1 Introduction
		1.1 Mechanism of Powder-Mixed EDM
		1.2 Mechanism of Maglev EDM
	2 Materials and Methods
	3 Results and Discussions
		3.1 MRR and TWR
		3.2 Surface and Material Characterization
	4 Conclusion
	References
Microstructural and Mechanical Characterization of Friction Stir-Assisted Lap Joining of Mg Alloy
	1 Introduction
	2 Materials and Method
	3 Results and Discussion
		3.1 Surface Morphology and Topography
		3.2 EDX Analysis
		3.3 Micro-hardness
		3.4 Tribological Analysis
	4 Conclusions
	References
Prediction of Exit Burr Formation in Orthogonal Micromachining via FE Modeling
	1 Introduction
	2 Finite Element Modeling
	3 Experimental Procedure
		3.1 Experimental Setup
		3.2 Tool, Workpiece, and Experimental Conditions
	4 Results and Discussions
	5 Conclusion
	References
Investigation of Machining Characteristics Using Different Types of Plant-Based Bio-dielectrics in Maglev EDM
	1 Introduction
		1.1 Mechanism of Maglev EDM
	2 Materials and Methods
	3 Results and Discussions
		3.1 MRR and TWR
		3.2 Surface and Material Characterization
	4 Conclusion
	References
Study of Dissimilar Laser Welding: A Review
	1 Introduction
	2 Laser Beam Welding (LBW) of Dissimilar Metals
	3 Laser Beam Welding (LBW) of Aluminium with Other Materials
	4 Laser Beam Welding (LBW) of Titanium with Other Materials
	5 Laser Beam Welding (LBW) of Stainless Steel with Other Materials
	6 Summary
	7 Conclusion
	References
Fabrication and Tribological Performance of Dissimilar Metal Joint Using Friction Stir Additive Manufacturing
	1 Introduction
	2 Materials Method
	3 Result and Discussion
		3.1 Topographical Analysis
		3.2 Microstructural Analysis
		3.3 Tribological Analysis
	4 Conclusion
	References
A Critical Study of Input Process Parameter on Weld Geometry and Characterizations of Cobalt-Based Super Alloy L605 Sheets
	1 Introduction
	2 Material and Methodology
	3 Result and Discussion
		3.1 Weld Bead Morphology and Geometrical Analysis
		3.2 Micro Hardness and HAZ
		3.3 Phase Analysis
		3.4 Microstructure Analysis
		3.5 EBSD Analysis of the Interface and HAZ
		3.6 Analysis of Tensile Strength and Fractrography of the Welded Joints
	4 Conclusion
	References
Fault Detection and Structural Health Monitoring
Current and Vibration Signal Feature Engineering for Defect Classification in Rotary Machines
	1 Introduction
	2 Methodology
		2.1 Experimental Setup and Data Acquisition
		2.2 Data Processing and Feature Extraction
		2.3 Subset Selection
		2.4 Machine Learning Model
	3 Results and Discussions
	4 Conclusion
	References
Relational Map Between Vibration and Corresponding Current Signatures in Induction Motors
	1 Introduction
	2 Methodology
		2.1 Experimental Setup and Data Acquisition
		2.2 Subset Selection and Modelling
	3 Results and Discussions
	4 Conclusion
	References
Detection of Bearing Faults Early with Zero-Frequency Resonators and Wavelet Transform
	1 Introduction
	2 Bearing Fault Detection Algorithm
	3 Experimental Verification
	4 Conclusion
	References
Cost Models for Condition Health Monitoring of Machinery and Plants
	1 Introduction
	2 CBM and CM
	3 Inspection Intervals
	4 Economics of CM and Cost Models
	5 Conclusions
A Smart Technique of Gearbox Fault Diagnosis Based on Advanced Signal Processing and Machine Learning
	1 Introduction
	2 Experimental Data Extraction
	3 Theoretical Background
		3.1 Calculus Enhanced Energy Operator (CEEO)
		3.2 Random Tree and J48
		3.3 Time-Domain Feature Extraction
	4 Result and Discussions
	5 Performance Comparison
	6 Conclusion
	References
Bearing Fault Diagnosis Based on Hilbert Envelope and Continuous Wavelet Transform
	1 Introduction
	2 Hilbert Envelope (HE)
	3 CWT
	4 Detection with Simulated Signal
	5 Detection with Experimental Dataset
	6 Conclusions
	References
Modelling, Simulation and Defect Diagnosis of an Epi-cyclic Gear
	1 Introduction
	2 Modelling of Single Stage Epi-cyclic Gear Train
	3 Dynamic Modelling of Stage Epi-cyclic Gear Train
		3.1 Gear Mesh Stiffness (GMS)
		3.2 Gear Mesh Frequency (GMF)
	4 Results and Discussion
	5 Conclusion
	References
Failure Analysis of Submersible Pumps—A Review
	1 Introduction
	2 Electrical Failures
		2.1 Cable Failure
		2.2 Motor Failures
		2.3 Connection Severance
		2.4 Overloading
	3 Mechanical Failures
		3.1 Component Breakage
		3.2 Corrosion
		3.3 Dislocation Failure
		3.4 Leakage
	4 Operating Failures
		4.1 Multiphase Flow
		4.2 Temperature
		4.3 Pressure
		4.4 Scale/Solid Deposition
		4.5 Pipe Blockages
		4.6 Dry Running
	5 Results and Discussion
	References
Bearing Fault Diagnosis in Induction Motor Using Hybrid CNN Model
	1 Introduction
	2 Theoretical Background
		2.1 Convolutional Neural Network
		2.2 Support Vector Machine
	3 Framework for the Proposed Hybrid CNN-SVM Model
	4 Experimental Analysis and Result
		4.1 Data Description and Processing
		4.2 Result
	5 Conclusion
	References
Composites and Advanced Materials
Investigation of Static Behaviour of Rectangular Isotropic Porous Plate with Different Boundary Conditions
	1 Introduction
	2 Numerical Modelling
		2.1 Kinematic Relation
		2.2 Static Analysis
	3 Convergence Test
	4 Comparison Study
	5 Numerical Results
		5.1 Deformed Plate Geometry with Different Types of Porosity
	6 Conclusion
	References
Delamination Effect on Composite Plates with Curvilinear Fibers: A Numerical Investigation of Eigenfrequencies
	1 Introduction
	2 Mathematical Formulations
		2.1 Delamination Modeling
		2.2 Eigenfrequency Analysis
	3 Numerical Validation
		3.1 Free Vibration of a VSCL Plate
		3.2 Free Vibration of a Delaminated CSCL Plate
	4 Numerical Results
	5 Conclusions
	References
A Finite Element Approach for Prediction of First-Ply Failure Load of Delaminated Composite Conical Rotating Shell
	1 Introduction
	2 Basic Formulation
		2.1 Conical Shell Geometry
		2.2 Finite Element Formulation
		2.3 Stress–Strain Relations for Lamina
		2.4 Dynamic Equilibrium
		2.5 Delamination Model
		2.6 First-Ply Failure
	3 Result and Discussion
	4 Summary and Conclusion
	References
Analysis of Hashin Failure Criteria for Tensile and Compression Fracture of Fibre-Reinforced Composite Using Finite Element Technique
	1 Introduction
	2 Mathematical Modelling
		2.1 Criteria Hashin’s Failure for Fibre Composites
		2.2 Hashin Damage Evaluation for Composite
	3 Result and Discussion
		3.1 Criterion for Fibre Tension Failure
		3.2 Criterion for Fibre Compression Failure
	4 Conclusion
	References
Improvement of Impact Strength of CuO Nanostructured Carbon Fiber Reinforced Hybrid Polymer Composites
	1 Introduction
	2 Experimental Section
		2.1 Materials Used
		2.2 Synthesis of Precursor Solutions
		2.3 Preparation of CuO NSs-WCF-Epoxy Hybrid Composites
	3 Results and Discussions
		3.1 Physical Characterizations of CuO-Modified WCF
		3.2 Mechanical Characterizations of Developed Composite Samples
	4 Conclusions
	References
Biomedical Engineering and Biomechanics
Modal and Dynamic Analysis of Femur Bone for Different Bone-Implant Materials
	1 Introduction
	2 Methodology
		2.1 3D Model Design
		2.2 Data Acquisitions
		2.3 Boundary Conditions
		2.4 Meshed Model
	3 Results and Discussions
		3.1 Modal Analysis
		3.2 Dynamic Analysis
	4 Conclusions
	References
Control of Pneumatically Actuated Hospital Bed Using EEG Signal
	1 Introduction
	2 Hardware Implementation
	3 System Design and Methodology
	4 Controller Design
	5 Results and Discussions
	6 Conclusion
	References
A Systematic Review on the Proposed Methodologies for the Treatment of TMD Patients
	1 Introduction
	2 Methods
	3 Sources
	4 Study Selection
	5 Search Methodology
	6 Results
	7 Discussion
	8 Conclusions
	9 Recommendations for Future Studies
	References
Nonlinear Oscillation of Biological Membrane: A Lumped Parameter Modelling Approach
	1 Introduction
	2 Formulation
	3 Superimposed Oscillation
	4 Nonlinear Analysis
		4.1 Constant Voltage
		4.2 Time-Varying Voltage
	5 Conclusion
	References
Thermal and Thermo-fluid Analysis
Computational Analysis on the Three-Dimensionality of Turbulent Duct-Flow Subsequent to In-Plane Double Bends
	1 Introduction
	2 Method of CFD Simulations
	3 Results and Discussion
	4 Conclusion
	References
Comparison of Heat Transfer in Elliptical Ducts with Circular and Square Ducts in Transient State
	1 Introduction
	2 Methodology
	3 Results and Discussions
	4 Conclusions
	References
Modelling Combustion of High-Ash Indian Coal in a Drop Tube Furnace
	1 Introduction
	2 Problem Formulation
		2.1 Governing Equations
	3 Modelling Particle Transport and Coal Combustion
	4 Results and Discussion
		4.1 Particle Dynamics in High-Ash Content Coal Combustion
		4.2 Role of Varying Ash Content on Combustion Behaviour
	5 Conclusions
	References
Multiphase CFD Simulation of Coal Dust Dispersion and Explosion in a 20 L Explosion Chamber
	1 Introduction
	2 Methodology
	3 Results and Discussion
	4 Conclusion
	5 Future Scope
	References
A Comprehensive Thermo-mechanical Analysis of a Tapered Solid and Porous Fins Using Inline and Staggered Arrangements
	1 Introduction
	2 Problem Definition
	3 Governing Equations
	4 Result and Discussion
	5 Conclusion
	References
Performance and Stress Analysis of Helical Darrieus Hydrokinetic Turbine
	1 Introduction
	2 Methodology
		2.1 HDHKT Design Parameters
		2.2 Modelling of HDHKT
		2.3 Numerical Setup and Boundary Conditions
		2.4 Performance Parameters
	3 Results and Discussions
		3.1 Velocity Contour with Streamline
		3.2 Stress Analysis of HDHKT
	4 Conclusions
	References
Tribology and Engineering Quality Management
Effects of Surface Textures on Tribological and Dynamic Characteristic Variables of Lubricated Line Contacts
	1 Introduction
	2 Geometry of Line Contact and Governing Equations
		2.1 Expression of EHL Film Pressure
		2.2 Modelling of Cavity Content
		2.3 Film Thickness Expressions
		2.4 Expression for Evaluation of Elastic Deformation
		2.5 Rheological Relation
		2.6 Computation of Stiffness
		2.7 Dynamic Coefficients of the Film
	3 Computational Procedure and Flowchart
	4 Validation of the Proposed Model
	5 Results and Discussions
	6 Conclusions
	References
Comparative Study of Rough Slider Thrust Bearings Having Different Pad Shape Variations Lubricated with Couple Stress Fluid
	1 Introduction
	2 Mathematical Analysis
		2.1 Solution of the Problem
		2.2 Performance Parameters of Slider Bearing
	3 Results
	4 Conclusion
	References
Optimization of Hole Characteristics During LTD of ZTA Plate
	1 Introduction
	2 Experimentation
	3 Results and Discussion
	4 Conclusion
	References
A Supply Chain Study of Managing Multiple Routes Thru Ant Colony Optimization
	1 Introduction
	2 Analogy of ACO
	3 Methodology
	4 Results and Discussions
	5 Conclusions
	References
Acoustics, Solid Mechanics and Mechanical Design
Design, Testing, and Qualification of Multiple Sub-assembly Handling Tool
	1 Introduction
	2 Conceptualization of MSHT
	3 Design Features
		3.1 Finger Holder
		3.2 Fingers
		3.3 Anti-rotation Block and Locking Plate
	4 Design Methodology and Material of Construction
	5 Operating Procedure
	6 Testing and Qualification of MSHT
		6.1 Blue Match and Load Tests
		6.2 Functional Tests
		6.3 Contingency Tests
	7 Summary
	References
Wire Rope Design and Analysis in a Traction Elevator System
	1 Introduction
	2 Methodology
		2.1 Calculation of Wire Rope Effective Load
		2.2 Factor of Safety Calculation
	3 Results and Discussion
	4 Conclusion
	References
Effects of Flow Noise in Characterization of Acoustic Liners at High Mean Flow
	1 Introduction
	2 Impedance Tube Technique
	3 Results
		3.1 Reflection Coefficient (R)
		3.2 Absorption Coefficient
	4 Conclusions
	References
The Mathematical Framework for the Interface Reaction Controlled the Two-Phase Lithiation of the Crystalline Silicon Nanowire
	1 Introduction
	2 Chemo-mechanics of the First Lithiation of c-SiNW
	3 Results and Discussions
	4 Conclusions
	References
Sound Radiation of Clamped Multilayered Functionally Graded Plates Considering Physical Neutral Surface
	1 Introduction
	2 Problem Statement
	3 Mathematical Formulation
		3.1 Modal and Harmonic Response Analysis of FGM Plates
		3.2 Far-Field Sound Radiation
	4 Validation of Rayleigh Integral Using FEA of the Clamped FGM Plate
	5 Results and Discussion
		5.1 Validation for Sound Power Level
		5.2 Effects of the Power Law Index on the Sound Power Level
		5.3 Sound Radiation Efficiency
		5.4 Influence of Power Law Index ‘n’ on Sound Radiation Efficiency
	6 Conclusion
	References
A Reference-Based FE Model Updating to Produce Measured Eigen Data
	1 Introduction
	2 Mathematical Formulation
		2.1 Model Expansion Using Modified Inverse Guyan Reduction
		2.2 Updated Mass Matrix
		2.3 Updated Stiffness Matrix
	3 Simulated Experiment Using Finite Element Model
		3.1 Algorithm
		3.2 Model Description
		3.3 Results and Discussions
	4 Conclusion
	References
Explicit Dynamics Analysis of Shin Pads Using Finite Element Analysis
	1 Introduction
	2 Methodology
		2.1 Material and Design
		2.2 Material Properties
		2.3 Explicit Dynamics Using ANSYS
	3 Results and Discussion
	4 Conclusion
	References