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ویرایش: [1 ed.]
نویسندگان: Philip Kiameh
سری:
ISBN (شابک) : 9780071772228, 0071772219
ناشر: McGraw-Hill Professional
سال نشر: 2011
تعداد صفحات: 768
[770]
زبان: English
فرمت فایل : PDF (درصورت درخواست کاربر به PDF، EPUB یا AZW3 تبدیل می شود)
حجم فایل: 21 Mb
در صورت تبدیل فایل کتاب Power Plant Equipment Operation and Maintenance Guide به فرمت های PDF، EPUB، AZW3، MOBI و یا DJVU می توانید به پشتیبان اطلاع دهید تا فایل مورد نظر را تبدیل نمایند.
توجه داشته باشید کتاب راهنمای بهره برداری و نگهداری تجهیزات نیروگاهی نسخه زبان اصلی می باشد و کتاب ترجمه شده به فارسی نمی باشد. وبسایت اینترنشنال لایبرری ارائه دهنده کتاب های زبان اصلی می باشد و هیچ گونه کتاب ترجمه شده یا نوشته شده به فارسی را ارائه نمی دهد.
راهنمای قطعی انتخاب، بهره برداری و نگهداری تجهیزات نیروگاهی راهنمای عملیات و تعمیر و نگهداری تجهیزات نیروگاه، پوشش دقیقی از انواع مختلف نیروگاه ها مانند نیروگاه های سیکل ترکیبی مدرن، سیکل ترکیبی و سیکل ترکیبی گازی سازی یکپارچه (IGCC) را ارائه می دهد. این کتاب طراحی، انتخاب، بهره برداری، نگهداری و اقتصاد تمام این نیروگاه ها را شرح می دهد. بهترین گزینههای افزایش توان موجود، از جمله مشعلهای مجرای، خنککننده تبخیری، سرمایش هوای ورودی، سرمایش جذبی، تزریق بخار و آب، و شلیک پیک مورد بحث قرار گرفتهاند. این منبع عمیق به اندازه، انتخاب، محاسبات، بهره برداری، تست های تشخیصی، عیب یابی، تعمیر و نگهداری و نوسازی کلیه تجهیزات نیروگاه، از جمله توربین های بخار، ژنراتورهای بخار، بویلرها، کندانسورها، مبدل های حرارتی، توربین های گاز، کمپرسورها، پمپ ها می پردازد. مکانیسم های آب بندی پیشرفته، یاتاقان های مغناطیسی و ژنراتورهای پیشرفته. پوشش شامل: روشهایی برای افزایش قابلیت اطمینان و نگهداری تمام نیروگاهها تجزیه و تحلیل اقتصادی نیروگاههای تولید همزمان و سیکل ترکیبی مدرن انتخاب بهترین روش کاهش انتشار برای نیروگاهها نگهداری پیشگیرانه و پیشبینیکننده مورد نیاز برای نیروگاهها کاربردهای توربین گازی در نیروگاه گیاهان، سیستم های حفاظتی و آزمایش ها
THE DEFINITIVE GUIDE TO SELECTING, OPERATING, AND MAINTAINING POWER PLANT EQUIPMENT Power Plant Equipment Operation and Maintenance Guide provides detailed coverage of different types of power plants such as modern co-generation, combined-cycle, and integrated gasification combined cycle (IGCC) plants. The book describes the design, selection, operation, maintenance, and economics of all these power plants. The best available power enhancement options are discussed, including duct burners, evaporative cooling, inlet-air chilling, absorption chilling, steam and water injection, and peak firing. This in-depth resource addresses the sizing, selection, calculations, operation, diagnostic testing, troubleshooting, maintenance, and refurbishment of all power plant equipment, including steam turbines, steam generators, boilers, condensers, heat exchangers, gas turbines, compressors, pumps, advanced sealing mechanisms, magnetic bearings, and advanced generators. Coverage includes: Methods for enhancing the reliability and maintainability of all power plants Economic analysis of modern co-generation and combined-cycle plants Selection of the best emission-reduction method for power plants Preventive and predictive maintenance required for power plants Gas turbine applications in power plants, protective systems, and tests
Contents Preface Acknowledgments 1 Gas Turbine Applications in Power Stations, Gas Turbine Protective Systems, and Tests 1.1 Introduction 1.2 Working Cycle 1.2.1 Starting 1.2.2 Shutdown 1.3 Protection 1.4 Black Start 1.5 Routine Tests 1.6 Bibliography 2 Steam Turbine Selection for Combined-Cycle Power Systems 2.1 Abstract 2.2 Introduction 2.3 Steam Turbine Application to Steam and Gas Plants 2.3.1 Steam and Gas Plants Structure 2.3.2 Steam Turbine Exhaust Size Selection 2.3.3 Non-Exhaust Cycle-Steam Conditions 2.3.4 Reheat Cycle Steam Condition 2.4 Steam Turbine Product Structure 2.4.1 Performance 2.4.2 Casing Arrangements 2.4.3 Cogeneration Applications 2.5 Bibliography 3 Steam Turbine Maintenance 3.1 Life Cycle Operating Cost of a Steam Turbine 3.2 Steam Turbine Reliability 3.3 Boroscopic Inspection 3.4 Major Cause of Steam Turbine Repair and Maintenance 3.5 Maintenance Activities 3.6 Advanced Design Features for Steam Turbines 3.7 Bibliography 4 Frequently Asked Questions About Turbine-Generator Balancing, Vibration Analysis, and Maintenance 4.1 Balancing 4.2 Vibration Analysis—Cam Bell Diagram 4.3 Turbine-Generator Maintenance 5 Features Enhancing the Reliability and Maintainability of Steam Turbines 5.1 Steam Turbine Design Philosophy 5.2 Measures of Reliability, Availability, and Maintainability 5.3 Design Attributes Enhancing Reliability 5.3.1 Overall Mechanical Design Approach 5.3.2 Modern Steam Turbine Design Features 5.4 Design Attributes Enhancing Maintainability 5.4.1 Maintainability Features 5.4.2 Maintenance Recommendations 5.5 Cost/Benefit Analysis of High Reliability, Availability, and Maintenance Performance 5.5.1 Reliability, Availability, and Maintainability Value Calculation 5.6 Conclusion 5.7 Bibliography 6 Steam Generators 6.1 Introduction 6.2 The Fire-Tube Boiler 6.3 The Water-Tube Boiler 6.3.1 The Straight-Tube Boiler 6.3.2 The Bent-Tube Boiler 6.4 The Water-Tube Boiler: Recent Developments 6.4.1 The Boiler Walls 6.4.2 The Radiant Boiler 6.5 Water Circulation 6.6 The Steam Drum 6.7 Superheaters and Reheaters 6.7.1 Convection Superheater 6.7.2 Radiant Superheater 6.8 Once-Through Boilers 6.9 Economizers 6.10 Air Preheaters 6.11 Fans 6.11.1 Fan Control 6.11.2 The Stack 6.12 Steam Generator Control 6.12.1 Feedwater and Drum-Level Control 6.12.2 Steam-Pressure Control 6.12.3 Steam-Temperature Control 6.13 Bibliography 7 Boilers (Steam Generators), Heat Exchangers, and Condensers 7.1 Heat Transfer 7.1.1 Steady-State Conduction 7.2 Thermal Conductivities 7.2.1 Conduction Through Cylindrical Walls 7.3 Combination Heat-Transfer Effects 7.4 Convection Heat-Transfer Coefficients 7.4.1 Turbulent Forced-Convection Flow Inside Long Circular Tubes 7.4.2 Streamlined Forced-Convection Flow Inside Tubes (Water and Oils) 7.4.3 Turbulent Forced-Convection Flow Across N Onbaffled Tube Banks with Circular Tubes 7.5 Boiling Liquids and Condensing Vapors 7.6 Heat Exchangers 7.6.1 Shell-and-Tube Heat Exchangers 8 Integrated Gasification Combined Cycles 8.1 Introduction 8.2 IGCC Processes 8.3 IGCC Plant Considerations 8.3.1 Turnkey Cost 8.3.2 Size of IGCC 8.3.3 Output Enhancement 8.4 Emission Reduction 8.4.1 Nitrogen Oxides 8.4.2 Air Pollutants 8.4.3 Mercury 8.4.4 Carbon Dioxide 8.5 Reliability, Availability, and Maintenance 8.6 Bibliography 9 Single-Shaft Combined-Cycle Power Generation Plants 9.1 Introduction 9.2 Performance of Single-Shaft Combined-Cycle Plants 9.3 Environmental Impact 9.4 Equipment Configurations 9.5 Starting Systems 9.6 Auxiliary Steam Supply 9.7 Plant Arrangement 9.8 Maintenance 9.9 Advantages of Single-Shaft Combined-Cycle Plants 9.10 Bibliography 10 Selection of the Best Power Enhancement Option for Combined-Cycle Plants 10.1 Plant Description 10.2 Evaluation of Inlet-Air Pre-Cooling Option 10.3 Evaluation of Inlet-Air Chilling Option 10.4 Evaluation of Absorption Chilling System 10.5 Evaluation of the Steam and Water Injection Options 10.6 Evaluation of Supplementary Firing in HRSG Option 10.7 Comparison of All the Power Enhancement Options 10.8 Bibliography 11 Economics of Combined-Cycle and Cogeneration Plants 11.1 Introduction 11.2 Natural Gas Prices 11.3 Economic Growth 11.4 Financial Analysis 11.5 Base Case 11.6 Combined-Cycle Configuration 11.7 Capital Cost 11.8 Operating and Maintenance Cost 11.9 Economic Evaluation of Different Combined-Cycle Configurations 11.10 Electricity Purchase Rate 11.11 Economic Consideration 11.12 Conclusions 11.13 Bibliography 11.14 Appendix: Definitions of Terms Used in the Tables 11.15 Appendix: Financial Analysis of the Different Configurations of Combined-Cycle Plants 12 Wind Power Turbine Generators—Brushless Double-Feed Generators 12.1 Introduction 12.2 Basic System Configuration 12.3 Equivalent Circuit for the Brushless Double-Fed Machine 12.4 Parameter Extraction 12.5 Generator Operation 12.6 Converter Rating 12.7 Machine Control 12.8 Conclusions 12.9 Bibliography 13 Gas Laws and Compression Principles 13.1 Introduction 13.2 Symbols 13.2.1 Compressor Operation 13.3 First Law of Thermodynamics 13.4 Second Law of Thermodynamics 13.4.1 Ideal or Perfect Gas Laws 13.4.2 Property Relationships 13.4.3 Vapor Pressure 13.4.4 Partial Pressures 13.4.5 Critical Conditions 13.4.6 Gas Mixtures 13.4.7 The Mole 13.4.8 Volume Percent of Constituents 13.4.9 Molecular Weight of a Mixture 13.4.10 Specific Gravity and Partial Pressure 13.4.11 Specific Heats 13.4.12 Pseudo-Critical Conditions and Compressibility 13.4.13 Weight-Basis Item 13.4.14 Compression Cycles 13.4.15 Compressor Polytropic Efficiency 13.4.16 Compressor Power Requirement 13.4.17 Compressibility Correction 13.4.18 Multiple Staging 13.4.19 Compressor Volumetric Flow Rate 13.4.20 Cylinder Clearance and Volumetric Efficiency 13.4.21 Cylinder Clearance and Compression Efficiency 13.5 Bibliography 13.6 Appendix: List of Symbols 14 Compressor Types and Applications 14.1 Introduction 14.2 Positive Displacement Compressors 14.2.1 Rotary Compressors 14.2.2 Reciprocating Compressors 14.3 Dynamic Compressors 14.3.1 Centrifugal Compressors 14.3.2 Axial Flow Compressors 14.4 Bibliography 15 Compressors 15.1 Compressor Types 15.2 Compressor Operation 15.3 Gas Laws 15.4 Compressor Performance Measurement 15.4.1 Inlet Conditions 15.4.2 Compressor Performance 15.4.3 Energy Available for Recovery 15.4.4 Positive Displacement Compressors 15.4.5 Reciprocating Compressors 15.4.6 Trunk Piston Compressors 15.4.7 Sliding Crosshead Piston Compressors 15.4.8 Diaphragm Compressors 15.4.9 Bellows Compressors 15.4.10 Rotary Compressors 15.4.11 Rotary Screw Compressors 15.4.12 Lobe-Type Air Compressors 15.4.13 Sliding Vane Compressors 15.4.14 Liquid Ring Compressors 15.4.15 Dynamic Compressors 15.4.16 Centrifugal Compressors 15.4.17 Axial Compressors 15.4.18 Air Receivers 15.5 Compressor Control 15.6 Compressor Unloading System 15.7 Intercooler and Aftercoolers 15.8 Filters and Air Intake Screens 15.9 Preventive Maintenance and Housekeeping 15.10 Bibliography 16 Performance of Positive Displacement Compressors 16.1 Compressor Performance 16.1.1 Positive Displacement Compressors 16.1.2 Reciprocating Compressor Rating 16.1.3 Reciprocating Compressor Sizing 16.1.4 Capacity Control 16.1.5 Compressor Performance 16.2 Reciprocating Compressors 16.2.1 Compressor Valves 16.2.2 Reciprocating Compressors Leakage 16.2.3 Screw Compressors Leakage 16.3 Bibliography 17 Reciprocating Compressors 17.1 Introduction 17.2 Crankshaft Design 17.3 Bearings and Lubrication Systems 17.4 Connecting Rods 17.5 Crossheads 17.6 Frames and Cylinders 17.7 Compressor Cooling 17.8 Pistons 17.9 Piston and Rider Rings 17.10 Valves 17.11 Piston Rods 17.12 Packings 17.13 Cylinder Lubrication 17.14 Distance Pieces 17.15 Bibliography 18 Reciprocating Air Compressors Troubleshooting and Maintenance 18.1 Introduction 18.2 Location 18.3 Foundation 18.4 Air Filters and Suction Lines 18.5 Air Receiver Location and Capacity 18.6 Starting a New Compressor 18.7 Lubrication 18.8 Non-Lubricated Cylinders 18.9 Valves 18.10 Piston Rings 18.11 Intercoolers and Aftercoolers 18.12 Cleaning 18.13 Packing 18.14 Bibliography 19 Diaphragm Compressors 19.1 Introduction 19.2 Theory of Operation 19.3 Compressor Design 19.4 Materials of Construction 19.5 Accessories 19.6 Cleaning and Testing 19.7 Applications 19.7.1 Automotive Air Bag Filling 19.7.2 Petrochemical Industries 19.8 Limitations 19.9 Installation and Maintenance 19.10 Diaphragm Compressor Specification 19.11 Bibliography 20 Rotary Screw Compressors and Filter Separators 20.1 Twin-Screw Machines 20.1.1 Compressor Operation 20.1.2 Applications of Rotary Screw Compressors 20.1.3 Dry and Liquid Injected Compressors 20.1.4 Operating Principles 20.1.5 Flow Calculation 20.1.6 Power Calculation 20.1.7 Temperature Rise 20.1.8 Capacity Control 20.1.9 Mechanical Construction 20.1.10 Industry Experience 20.1.11 Maintenance History 20.1.12 Performance Summary 20.2 Oil-Flooded Single-Screw Compressors 20.3 Selection of Modern Reverse-Flow Filter Separators 20.3.1 Conventional Filter Separators and Self-Cleaning Coalescers 20.3.2 Removal Efficiencies 20.3.3 Filter Quality 20.3.4 Selection of the Most Suitable Gas Filtration Equipment 20.3.5 Evaluation of the Proposed Filtration Configurations 20.3.6 Life-Cycle-Cost Calculations 20.4 Conclusions 20.5 Bibliography 20.6 Appendix: Coke Fuel 20.6.1 Introduction 20.6.2 Properties and Usage 20.6.3 Other Coking Processes 20.6.4 Bibliography 21 Straight Lobe Compressors 21.1 Applications 21.1.1 Operating Characteristics 21.2 Operating Principle 21.3 Pulsation Characteristics 21.4 Noise Characteristics 21.5 Torque Characteristics 21.6 Construction 21.6.1 Rotors 21.6.2 Casing 21.6.3 Timing Gears 21.6.4 Bearings 21.7 Staging 21.7.1 Higher Compression Ratios 21.7.2 Power Reduction 21.8 Installation 21.9 Bibliography 22 Recent Developments in Separating Liquid from Gases 22.1 Introduction 22.2 Removal Mechanisms 22.3 Liquid/Gas Separation Technologies 22.3.1 Gravity Separators 22.3.2 Centrifugal Separators 22.3.3 Mist Eliminators 22.3.4 Filter Vane Separators 22.3.5 Liquid/Gas Coalescers 22.3.6 Selection of Liquid/Gas Separation Equipment 22.4 Formation of Fine Aerosols 22.5 Ratings and Sizing of Separation Equipment 22.6 Bibliography 23 Dynamic Compressors Technology 23.1 Introduction 23.2 Centrifugal Compressor Overview 23.3 Axial Compressors Overview 23.4 Bibliography 24 Simplified Equations for Determining the Performance of Dynamic Compressors 24.1 Nonoverloading Characteristics of Centrifugal Compressors 24.2 Stability 24.3 Speedy Change 24.4 Compressor Drive 24.5 Calculations 24.6 Bibliography 25 Centrifugal Compressors—Components, Performance Characteristics, Balancing, Surge Prevention Systems, and Testing 25.1 Introduction 25.2 Casing Configuration 25.3 Construction Features 25.3.1 Diaphragms 25.3.2 Interstage Seals 25.3.3 Balance Piston Seal 25.3.4 Impeller Thrust 25.4 Performance Characteristics 25.4.1 Slope of the Centrifugal Compressor Head Curve 25.4.2 Stonewall 25.4.3 Surge 25.4.4 Off-Design Operation 25.5 Rotor Dynamics 25.6 Rotor Balancing 25.7 Surge Prevention Systems 25.8 Surge Identification 25.9 Liquid Entrainment 25.10 Instrumentation 25.11 Cleaning Centrifugal Compressors 25.12 Bibliography 25.13 Appendix: Boundary Layer 25.13.1 Definition 25.13.2 Description of the Boundary Layer 25.13.3 Separation: Wake 25.13.4 Bibliography 26 Compressor Auxiliaries, Off-Design Performance, Stall, and Surge 26.1 Introduction 26.2 Compressor Auxiliaries 26.3 Compressor Off-Design Performance 26.3.1 Low Rotational Speeds 26.3.2 High Rotational Speeds 26.4 Performance Degradation 26.5 Bibliography 27 Dynamic Compressors Performance 27.1 Description of a Centrifugal Compressor 27.2 Centrifugal Compressor Types 27.2.1 Compressors with Horizontally Split Casings 27.2.2 Centrifugal Compressors with Vertically Split Casings 27.2.3 Compressors with Bell Casings 27.2.4 Pipeline Compressors 27.2.5 SR Compressors 27.3 Performance Limitations 27.3.1 Surge Limit 27.3.2 Stonewall 27.3.3 Prevention of Surge 27.3.4 Anti-Surge Control Systems 27.4 Bibliography 28 Compressor Seal Systems 28.1 Introduction 28.2 The Supply System 28.3 The Seal Housing System 28.4 The Atmospheric Draining System 28.5 The Seal Leakage System 28.6 Gas Seals 28.7 Liquid Seals 28.8 Liquid Bushing Seals 28.9 Contact Seals 28.10 Restricted Bushing Seals 28.11 Seal Supply Systems 28.11.1 Flow Through the Gas Side Contact Seal 28.11.2 Flow Through the Atmospheric Side Bushing Seal 28.11.3 Flow Through the Seal Chamber 28.12 Seal Liquid Leakage System 28.13 Bibliography 29 Dry Seals, Advanced Sealing Mechanisms, and Magnetic Bearings 29.1 Introduction 29.2 Background 29.3 Dry Seals 29.3.1 Operating Principles 29.3.2 Operating Experience 29.3.3 Problems and Solutions 29.3.4 Upgrade Developments of Dry Seals 29.3.5 Prevention of Dry Gas Seal Failures by Gas Conditioning 29.4 Magnetic Bearings 29.4.1 Operating Principles 29.4.2 Operating Experience and Benefits 29.4.3 Problems and Solutions 29.4.4 Development Efforts 29.5 Thrust-Reducing Seals 29.6 Integrated Design 29.7 Bibliography 30 Compressor System Calculations 30.1 Calculations of Air Leaks from Compressed-Air Systems 30.1.1 Annual Cost of Air Leakage 30.2 Centrifugal Compressor Power Requirement 30.2.1 Compressor Selection 30.2.2 Selection of Compressor Drive 30.2.3 Selection of Air Distribution System 30.2.4 Water Cooling Requirements for Compressors 30.2.5 Variation of Compressor Delivery with Inlet Air Temperature 30.2.6 Sizing of Compressor System Components 30.2.7 Calculation of Receiver Pump-Up Time 30.3 Bibliography 31 Pumps 31.1 Introduction 31.2 Centrifugal Pumps 31.2.1 Theory of Operation of a Centrifugal Pump 31.2.2 Casings and Diffusers 31.2.3 Radial Thrust 31.2.4 Hydrostatic Pressure Tests 31.2.5 Impeller 31.2.6 Axial Thrust 31.2.7 Axial Thrust in Multistage Pumps 31.2.8 Hydraulic Balancing Devices 31.3 Mechanical Seals 31.4 Bearings 31.5 Couplings 31.6 Bedplates 31.7 Minimum Flow Requirement 31.8 Centrifugal Pumps: General Performance Characteristics 31.9 Cavitation 31.10 Net Positive Suction Head 31.11 Maintenance Recommended on Centrifugal Pumps 31.12 Recommended Pump Maintenance 31.13 Vibration Analysis 31.14 Bibliography 32 Centrifugal Pump Mechanical Seal 32.1 Introduction 32.2 Basic Components 32.2.1 Seal Balance 32.2.2 Face Pressure 32.2.3 Pressure-Velocity 32.2.4 Power Consumption 32.2.5 Temperature Control 32.2.6 Seal Lubrication/Leakage 33 Positive Displacement Pumps 33.1 Reciprocating Pumps 33.1.1 Piston Pumps 33.1.2 Plunger Pumps 33.1.3 Diaphragm Pumps 33.2 Rotary Pumps 33.2.1 Gear Pumps 33.2.2 Screw Pumps 33.2.3 Two- or Three-Lobe Pumps 33.2.4 Cam Pumps 33.2.5 Vane Pumps 33.3 Bibliography 34 Diaphragm Pumps 34.1 Introduction 34.2 Mechanically Driven Diaphragm Pumps 34.3 Hydraulically Actuated Diaphragm Pumps 34.4 Pneumatically Powered Diaphragm Pumps 34.5 Materials of Construction 34.5.1 Advantages and Limitations 34.5.2 Limitations of Diaphragm Pumps 34.5.3 Advantages of Diaphragm Pumps 34.6 Bibliography 35 Canned Motor Pumps 35.1 Canned Motor Pumps Design and Applications 35.2 Seal-Less Pump Motors 35.3 Bibliography 36 Troubleshooting of Pumps 36.1 Pump Maintenance 36.1.1 Daily Observations of Pump Operation 36.1.2 Semiannual Inspection 36.1.3 Annual Inspection 36.1.4 Complete Overhaul 36.1.5 Spare and Repair Parts 36.1.6 Record of Inspections and Repairs 36.1.7 Diagnoses of Pump Troubles 36.2 Troubleshooting of Centrifugal Pumps 36.3 Troubleshooting of Rotary Pumps 36.4 Troubleshooting of Reciprocating Pumps 36.5 Troubleshooting of Steam Pumps 36.6 Vibration Diagnostics 36.6.1 Analysis Symptoms 36.6.2 Impeller Unbalance 36.6.3 Hydraulic Unbalance 36.7 Bibliography 37 Water Hammer 37.1 Introduction 37.2 Nomenclature 37.3 Basic Assumptions 37.4 Effects of Water Hammer in High- and Low-Head Pumping Systems 37.4.1 Magnitude of the Pulse 37.4.2 Possible Causes of Water Hammer 37.4.3 Mitigating Measures to Water Hammer 37.4.4 Applications of Water Hammer 37.5 Power Failure at Pump Motors 37.5.1 Pumps with No Valves at the Pump 37.5.2 Pumps Equipped with Check Valves 37.5.3 Controlled Valve Closure 37.5.4 Surge Suppressors 37.5.5 Water Column Separation 37.5.6 Quick-Opening, Slow-Closing Valves 37.5.7 One-Way Surge Tanks 37.5.8 Air Chambers 37.5.9 Surge Tanks 37.5.10 Nonreverse Ratchets 37.6 Normal Pump Shutdown 37.7 Water Hammer Example 37.8 Steam Hammer 37.9 Bibliography 38 Selection and Procurement of Pumps 38.1 Introduction 38.2 Engineering of System Requirements 38.2.1 Fluid Type 38.2.2 System-Head Curves 38.3 Alternate Modes of Operation 38.4 Margins 38.5 Wear 38.6 Future System Changes 38.7 Selection of Pump and Driver 38.7.1 Pump Characteristics 38.7.2 Code Requirements 38.7.3 Fluid Characteristics 38.7.4 Pump Materials 38.7.5 Driver Type 38.8 Pump Specifications 38.8.1 Specification Types 38.8.2 Data Sheet 38.8.3 Codes and Standards 38.8.4 Bidding Documents 38.8.5 Technical Specification 38.8.6 Commercial Terms 38.9 Special Considerations 38.9.1 Performance Testing 38.9.2 Pump Drivers 38.9.3 Special Control Requirements 38.9.4 Drawing and Data Requirements Form 38.9.5 Quality Assurance and Quality Control 38.10 Bidding and Negotiation 38.10.1 Public and Private Sector 38.10.2 Bid List 38.10.3 Evaluation of Bids 38.10.4 Cost 38.10.5 Efficiency 38.10.6 Economic Life 38.10.7 Spare Parts 38.10.8 Guarantee/Warranty 38.10.9 Sample Bid Evaluation 38.11 Bibliography 39 Pumping System Calculations 39.1 Analysis of Pumps Installed in Series 39.2 Analysis of Pumps Installed in Parallel 39.3 Selection of Pump Driver Speed 39.4 Affinity Laws for Centrifugal Pumps 39.5 Centrifugal Pump Selection Using Similarity or Affinity Laws 39.6 Determination of Centrifugal Pump Capacity and Efficiency 39.7 Selection of the Best Operating Speed for a Centrifugal Pump 39.8 Calculate the Total Head of the Pump 39.9 Pump Selection Procedure 39.9.1 Draw the Proposed Piping Layout of the Pumping System 39.9.2 Determine the Required Pump Capacity 39.9.3 Determine the Total Head on the Pump 39.9.4 Obtain the Physical and Chemical Data of the Liquid Being Pumped 39.9.5 Select the Category and Type of Pump 39.9.6 Evaluate the Selected Pump 39.10 Bibliography 40 Bearings 40.1 Types of Bearings 40.1.1 Ball and Roller Bearings 40.2 Stresses During Rolling Contact 40.3 Statistical Nature of Bearing Life 40.4 Materials and Finish 40.5 Sizes of Bearings 40.6 Types of Rolling Bearings 40.6.1 Thrust Bearings 41 Lubrication 41.1 The Viscosity of Lubricants 41.1.1 Viscosity Units 41.1.2 Significance of Viscosity 41.1.3 Flow Through Pipes 41.2 Variation of Viscosity with Temperature and Pressure 41.2.1 Temperature Effect 41.2.2 Viscosity Index 41.2.3 Effect of Pressure on Viscosity 41.3 Non-Newtonian Fluids 41.3.1 Greases 41.3.2 VI-Improved Oils 41.3.3 Oils at Low Temperatures 41.4 Variation of Lubricant Viscosity with Use 41.4.1 Oxidation Reactions 41.4.2 Physical Reactions 41.5 Housing and Lubrication 41.6 Lubrication of Antifriction Bearings 41.7 Bibliography 42 Used Oil Analysis—A Vital Part of Maintenance 42.1 Proper Lube Oil Sampling Technique 42.1.1 Test Description and Significance 42.1.2 Visual and Sensory Inspections 42.1.3 Chemical and Physical Tests 42.2 Summary 42.3 Bibliography 43 Vibration Analysis 43.1 The Application of Sine Waves to Vibration 43.1.1 Multimass Systems 43.1.2 Resonance 43.1.3 Logarithms and Decibels 43.1.4 The Use of Filtering 43.1.5 Vibration Instrumentation 43.1.6 Transducer Selection 43.1.7 Machinery Example 43.1.8 Vibration Analysis 43.1.9 Vibration Causes 43.1.10 Forcing Frequency Causes 43.1.11 Vibration Severity 43.2 Appendix: A Case History (Condensate Pump Misalignment) 43.2.1 Problem 43.2.2 Test Data and Observations 43.2.3 Corrective Actions 43.2.4 Final Results 43.2.5 Conclusion Index A B C D E F G H I L M N O P Q R S T U V W