Manufacturing and Industrial Engineering: Theoretical and Advanced Technologies (Science, Technology, and Management)

Cover
Half Title
Series Page
Title Page
Copyright Page
Contents
Preface
Editor Biographies
1. An Overview on the Role of Cloud Manufacturing in Modern Industries
	1.1 Introduction
	1.2 The Role of Cloud Manufacturing in Production Scheduling System
		1.2.1 The Procedure of Scheduling in Cloud Manufacturing
			1.2.1.1 Job Submission
			1.2.1.2 Initial Job Processing
			1.2.1.3 Scheduling
			1.2.1.4 Result Delivery
			1.2.1.5 Service Valuation
		1.2.2 Various Features of Planning in CM
			1.2.2.1 Operation Mode-Based Features
			1.2.2.2 Resource Requirement-Based Features
			1.2.2.3 Knowledge Technology-Based Features
		1.2.3 Cloud-Assisted Scheduling System
	1.3 Role of Cloud Manufacturing in Product Customisation
		1.3.1 Cloud-Assisted Method for Smart Product Customisation
		1.3.2 Internet of Things-Based Cloud Manufacturing Approach for Product Customisation
			1.3.2.1 Internet of Things-Based Smart Layer
			1.3.2.2 Functional Layer
			1.3.2.3 Manufacturing Application Layer
	1.4 Role of Cloud Manufacturing in Product Lifecycle Management
	1.5 Cloud Computing-Based PLM
		1.5.1 The Role of CM in Rapid Product Development by Additive Manufacturing
		1.5.2 Cloud-Based Platform for Additive Manufacturing
	1.6 Summary
	Reference
2. Bonding and Cladding of Composite Materials
	2.1 Introduction
	2.2 Roll Bonding
		2.2.1 Introduction
		2.2.2 Working Principle
		2.2.3 Accumulative Rolling Bonding
		2.2.4 Mechanism of Roll Bonding
		2.2.5 Process Parameters
	2.3 Friction Surface cladding
		2.3.1 Introduction
		2.3.2 Working Principle
		2.3.3 Process Parameters
	2.4 Laser Cladding
		2.4.1 Introduction
		2.4.2 Working Principle
			2.4.2.1 Two-Step Laser Cladding
			2.4.2.2 One-Step Laser Cladding
	2.5 Microwave Cladding
		2.5.1 Introduction
		2.5.2 Working Principle
		2.5.3 Process Parameters
	2.6 Rotary Swaging
		2.6.1 Introduction
		2.6.2 Working Principle
		2.6.3 Process Parameters
	2.7 Plasma Surface Cladding
		2.7.1 Introduction
		2.7.2 Working Principle
		2.7.3 Process Parameters
	2.8 Conclusion
	References
3. A Brief Review on Green Manufacturing
	3.1 Introduction
	3.2 Implementation of Green Manufacturing
		3.2.1 Transformation to Green Manufacturing
	3.3 Green Tools and Principles
		3.3.1 Green Principles
		3.3.2 Green Energy
		3.3.3 Industrial Symbiosis
	3.4 Drivers and Barriers for Green Manufacturing
		3.4.1 Green and Lean Manufacturing
		3.4.2 External Driving Forces
		3.4.3 Government Regulations
		3.4.4 Barriers
	3.5 Applications of Green Manufacturing
	3.6 Summary
	References
4. A Review on Additive Manufacturing Technologies
	4.1 Introduction
	4.2 Additive Manufacturing Processes
		4.2.1 Powder Bed Fusion
		4.2.2 Material Extrusion
		4.2.3 Vat Photopolymerization
		4.2.4 Binder Jetting
		4.2.5 Material Jetting
		4.2.6 Directed Energy Deposition
		4.2.7 Sheet Lamination
	4.3 Materials in AM
		4.3.1 Plastic
		4.3.2 Metals
		4.3.3 Ceramic and Composite
	4.4 Application
		4.4.1 Aerospace Industry
		4.4.2 Automotive Industry
		4.4.3 Construction Industry
		4.4.4 Healthcare Industry
	4.5 Future Trends in AM
	4.6 Conclusion
	References
5. Advancements in Post-Processing of Metal Additive Manufactured Components
	5.1 Introduction
	5.2 Post-Processing Techniques
		5.2.1 Residual Stress Modification Techniques
			5.2.1.1 Laser Shock Peening
			5.2.1.2 Ultrasonic Peening
		5.2.2 Surface Property Improvement Techniques
			5.2.2.1 Laser Remelting and Polishing
			5.2.2.2 Laser Micromachining
			5.2.2.3 Abrasive Finishing
	5.3 Conclusions
	Acknowledgement
	References
6. Microstructure, Mechanical and Corrosion Behaviour of Cu-SiC Composites Fabricated by Stir Casting Method
	6.1 Introduction
	6.2 Experimental Procedure
		6.2.1 Raw Materials
		6.2.2 Material Processing
		6.2.3 Characterisations of Copper Composite (Cu-SiC)
		6.2.4 Corrosion Rate
	6.3 Results and Discussion
		6.3.1 Microstructure Analysis
		6.3.2 Microhardness
		6.3.3 Corrosion Behaviour
	6.4 Conclusion
	References
7. Industry 4.0-Based Fault Diagnosis of a Roller Bearing System Using Wave Atom Transform and Artificial Neural Network
	7.1 Introduction
	7.2 Literature Review
		7.2.1 Rolling Bearing
		7.2.2 Wave Atom Transform
		7.2.3 Texture Features
			7.2.3.1 Singular Value Decomposition (SVD)
			7.2.3.2 Semivariance
			7.2.3.3 Kurtosis
			7.2.3.4 Shannon Entropy
		7.2.4 Artificial Neural Network (ANN)
	7.3 Proposed Methodology
		7.3.1 Vibration Signal Acquisition
		7.3.2 Vibration Image Conversion
		7.3.3 Feature Extraction
		7.3.4 Fault Diagnosis and Classification
	7.4 Experimental Results and Discussion
	7.5 Conclusion
	References
	Appendix
8. Advanced Sheet Metal Forming Using Finite Element Analysis
	8.1 Introduction
	8.2 Tool Setup
		8.2.1 Tool Setup for the Single-Stage Forming Process
		8.2.2 Tool Setup for the Multi-Stage Forming Process
	8.3 FE Analysis
	8.4 Simulation Results and Discussion
		8.4.1 Thinning
		8.4.2 Forming Limit Diagram (FLD)
	8.5 Validation of Simulation Results
	8.6 Conclusion
	References
9. An Overview of Human Bone, Biomaterials and Implant Manufacturing
	9.1 Introduction
	9.2 Human Bone Composition, Regeneration and Properties
		9.2.1 Composition and Structure
		9.2.2 Bone Regeneration Process
		9.2.3 Mechanical Properties of the Bone
	9.3 Bone Scaffold, Grafting or Implantation
		9.3.1 Autografting
		9.3.2 Allografting
		9.3.3 Bone Grafting through Tissue Engineering
	9.4 Materials for Bone Implant
		9.4.1 Biodegradable Materials
			9.4.1.1 Polymeric Scaffold
			9.4.1.2 Metallic Scaffold
				9.4.1.2.1 Mg-Based Alloys
				9.4.1.2.2 Fe-Based Alloys
				9.4.1.2.3 Zn-Based Alloy
		9.4.2 Non-Degradable Materials
			9.4.2.1 Ceramic Materials
			9.4.2.2 Stainless Steel
			9.4.2.3 Co-Cr Alloy
			9.4.2.4 Ni-Ti Alloy
			9.4.2.5 Titanium and Its Alloys
	9.5 Introduction of Porous Implant and Synthesis Process
		9.5.1 Loose Powder Sintering
		9.5.2 Gel Casting
		9.5.3 Space Holder Technique
		9.5.4 Porous Product Synthesised through Additive Manufacturing
	9.6 Summary
	References
10. Hybrid Optimisation for Supply Chain Management: A Case of Supplier Selection by CRITIC, ARAS and TOPSIS Techniques
	10.1 Introduction
	10.2 Optimisation
		10.2.1 CRITIC Method
		10.2.2 ARAS Method
		10.2.3 TOPSIS Method
	10.3 Case Study
		10.3.1 Implementation of the CRITIC Method for Weight Calculation
		10.3.2 Implementation of the ARAS Method for the Ranking of Suppliers
		10.3.3 Implementation of the TOPSIS Method for the Ranking of Suppliers
		10.3.4 Comparison between the ARAS and TOPSIS Methods
	10.4 Result and Conclusion
	References
11. Advances in Sheet Metal Stamping Technology: A Case of Design and Manufacturing of a Car Door Inner Panel Using a Tailor Welded Blank
	11.1 Introduction
	11.2 Research Objective
	11.3 Methodology
	11.4 Finite Element Analysis
		11.4.1 Formability Checking for 1.4 mm-Thick Section of a Door Panel
		11.4.2 Formability Checking for 0.7 mm-Thick Section of a Door Panel
		11.4.3 Combined Formability Checking
		11.4.4 TWB Line Movement
		11.4.5 Thinning of TWB in Forming
		11.4.6 Springback Effect
	11.5 Die Design
		11.5.1 Draw Die Design
		11.5.2 Flange-Restrike Die Design
	11.6 Manufacturing
		11.6.1 Draw Panel Production
		11.6.2 Springback in the Window Area
		11.6.3 Wrinkles and Crack in the Formed Panel
		11.6.4 Defects Rectification
		11.6.5 Springback Rectification
		11.6.6 Wrinkle and Crack Rectification
	11.7 Validation
	11.8 Results and Validation
	11.9 Conclusion
	References
12. Advanced Fabrication of Banana Fibre-Based Hybrid Composites
	12.1 Introduction
	12.2 Modern Fabrication of Composites
		12.2.1 Hand Layup Method
		12.2.2 Compression Moulding
		12.2.3 Resin Transfer Moulding
		12.2.4 Injection Moulding
		12.2.5 Vacuum Bag Moulding
	12.3 Review of Past Work
	12.4 Summary
	References
13. Effect of Microstructure and Post-Processing on the Corrosion Behaviour of Metal Additive Manufactured Components
	13.1 Introduction
	13.2 Corrosion Behaviour
	13.3 Corrosion Behaviour of MAM-Built Components
		13.3.1 Nickel Superalloys
		13.3.2 Titanium Alloys
	13.4 Conclusions
	Acknowledgements
	References
14. A Review of Nonlinear Control for Electrohydraulic Actuator System in Automation
	14.1 Introduction
	14.2 Review of System Modelling
		14.2.1 Challenges in EHAS Modelling
		14.2.2 Different Modelling Approaches
			14.2.2.1 Model-Based
			14.2.2.2 System Identification
			14.2.2.3 Practical Unknown
	14.3 Review of Control Strategies
		14.3.1 Linear Control Technique
		14.3.2 Nonlinear Control Technique
			14.3.2.1 Adaptive Control
			14.3.2.2 ESO-Based Control
			14.3.2.3 Robust Control
	14.4 Conclusion
	References
15. Study of Mechanical Properties of Photo Polymer Lab-on-a-Chip Structures Fabricated by Scan-Based Microstereolithography
	15.1 Introduction
	15.2 Layer-by-Layer Fabrication of Test Specimens for Characterisation
		15.2.1 Lab-on-a-Chip (LOC)
	15.3 Experimental Setup
		15.3.1 Preparation of Photopolymer for UV Curing
	15.4 Fabrications and Testing
		15.4.1 Development of Photopolymer Solution
		15.4.2 Selection of Process Parameters
			15.4.2.1 Laser Exposure
			15.4.2.2 Scan Pattern and Layer Thickness
			15.4.2.3 Scan Orientation
		15.4.3 Nanoindentation Test Protocols
	15.5 Results and Discussions
		15.5.1  Optical Profiler for Surface Roughness Measurements
		15.5.2 Effect of Laser Exposure
		15.5.3 Nanoindentation Test Results
		15.5.4 LOC Components Developed After Process Optimisation
	15.6 Conclusions
	References
16. An Insight into Computer Integrated Manufacturing
	16.1 Introduction
	16.2 Sub-Support Systems of CIM
		16.2.1 Computer-Aided Design and Manufacturing (CAD/CAM)
		16.2.2 Computer-Aided Process Planning (CAPP)
		16.2.3 Flexible Manufacturing Systems (FMS)
		16.2.4 Computer-Aided Quality (CAQ)
		16.2.5 Maintenance
	16.3 Advancements and Latest Technology in CIM
		16.3.1 Internet of Things (IoT)
		16.3.2 Cyber-Physical Systems (CPSs)
		16.3.3 Cloud Computing (CC)
	16.4 Concluding Remarks
	References
Index