Caterpillar Performance Handbook

Caterpillar Performance Handbook
	Contents
		Preface
		Environment and Sustainability
		Operator and Machine Protection
			Operator Training
			Machine Modifications
			Equipment Options
			Machine Protection
			Fire Prevention
			Safety Regulations
			Sound Suppression
			Replacement Parts Warning
		Nomenclature
	Track-Type Tractors
		Track-Type Tractors
			Features
			Specifications
			Power Shift Drawbar Pull vs. Ground Speed Curves
			Power Shift Travel Speeds
			Ground Pressures
			Extreme Slope Operation
		Hydraulic Controls
			Features
			Specifications
		Bulldozers
			Features
			Summary of Blade Options
			Blade Selection
			General Dimensions (Tractor and Blade)
			SAE Blade Capacity Definition
			Blade Specifications
			Estimating Production Off-the-Job
			Job Condition Correction Factors
			Measuring Production On-the-Job
			Work Tools
		Rippers
			Features
			Ripper Specification Diagrams
				Adjustable Parallelogram Ripper
				Radial Ripper
				Fixed Parallelogram Ripper
			Specifications
				Track-Type Tractors
			Tip Selection
			Estimating Ripping Production
			Seismic Wave Velocity Charts
			Estimated Ripper Production Graphs
		Winches
			PACCAR Features
			Allied Features
			Physical Specifications
			Operating Specifications
		Waste Handling Track-Type Tractors
	Motor Graders
		Industries Served
		Features
		Applications
		Specifications: Standard Versions
		Specifications: Global Versions
		Travel Speeds
		All Wheel Drive (AWD)
		Mid Mount and Front Mount Scarifiers
		Rear Ripper and Rear Ripper Scarifier
		Production
		Formulas
		Extreme Slope Operation
		Work Tools
	Skid Steer Loaders/Multi Terrain Loaders/Compact Track Loaders
		Features
		SSL Specifications
		SSL Performance Data
		SSL Dimensions
		SSL Work Tool Compatibility
		MTL Specifications
		MTL Performance Data
		MTL Dimensions
		MTL Work Tool Compatibility
		CTL Specifications
		CTL Performance Data
		CTL Dimensions
		CTL Work Tool Compatibility
		Work Tools:
			Auger
			Brushcutters
			Cold Planers
			Landscape Tillers
			Landscape Rakes
			Mulchers
			Power Box Rakes
			Trenchers
			Vibratory Compactors
			Brooms
			Stump Grinders
			Angle Blades
			Backhoes
			Material Handling Arm
			Snow Blowers
			Wheel Saws
	Excavators
		Excavators
			Specifications
			Shipping Dimensions
			Major Component Weights
			Range Dimensions:
				One-piece Boom
				Variable Adjustable Boom
				Hydraulic Adjustable Boom
			Lifting Capacity (definition)
			Lifting Capacity at Ground Level (charts)
			Buckets
			Bucket Capacity (definition)
			Curl and Crowd Forces
			Bucket Specifications
			New Nomenclature for Hydraulic Excavator Buckets
			Bucket Types
			Bucket Sales Support
			Working Weights (bucket & payload)
			Equipping Excavators:
				Long Reach
				Long Reach Excavation
				Super Long Reach
				Short Reach
				Ultra-High Demolition Arrang
				Demolition Arrangements
				Machine Selection (tracks vs. wheels)
				Shoe Selection and Ground Pressure
				Quick Coupler Systems
				Ripping & Loading in Quarries
				Major Attachment Summary
				Work Tools
			Cycle Time Estimating Charts
			Machine Operation
				Maximizing Production with a Mass Excavator
				Selecting a Mass Excavator
			Earthmoving Production
			Production Estimating Tables
			Trenching Production
			Front Shovels
				Specifications
				Digging Envelopes
				General Dimensions
		Material Handling Arrangements
			330D Waste Handler
				Range Diagram and Specifications
				Lifting Capacities
			M318D MH, M322D MH
				Range Dimensions
				M318D MH Lifting Capacities
				M322D MH Lifting Capacities
			M325D MH, M325D LMH — Belgium Sourced
				Dimensions
				Range Dimensions
				Lifting Capacities
			325D MH
				Range Diagrams and Specifications
				Lifting Capacities
			330D MH
				Range Diagrams and Specifications
				Lifting Capacities
			345C MH
				Range Diagrams and Specifications
				Lifting Capacities
			385C MH
				Range Diagrams and Specifications
				Lifting Capacities
			Magnet Selection
			Grapple Selection
			Ferrous Scrap Specifications
	Backhoe Loaders
		Features
		Specifications
		416E:
			Performance Data
			Lift Capacities
		420E/420E IT:
			Performance Data
			Lift Capacities
		422E2:
			Performance Data
		428E2:
			Performance Data
		430E/430E IT:
			Performance Data
			Lift Capacities
		432E2:
			Performance Data
		434E2 Mechanical:
			Performance Data
		434E2 Pilot:
			Performance Data
		442E2:
			Performance Data
		444E2:
			Performance Data
		450E:
			Performance Data
			Lift Capacities
		Backhoe Bucket Capacities
		Work Tools
	Forest Products
		Harvesting
			Track Harvesters
				Sustainability
				Features
				Specifications
				Dimensions
				Shipping Dimensions
				Range Diagrams
			Track Feller Bunchers
				Features
				Specifications
				Shipping Dimensions
				Range Diagrams
			Wheel Feller Bunchers
				Features
				Specifications
				Dimensions
			Wheel Harvester
				Sustainability
				Features
				Specifications
				Dimensions with Standard Boom
			Felling Heads
				Specifications
			Harvester Heads
				Application
				Features
				Specifications
				Dimensions
		Wood Extraction
			Wheel Skidders
				Features
				Specifications
				Dimensions
				Grapple:
					Single-Function Arch
					Application
					Continuous Rotate
			Track Skidders
				Introduction
				Features
				Specifications
				Shoe Selection and Ground Pressure
				Winch Specifications
				Dimensions
				Drawbar Pull
				Grapple Specifications
			Forwarders
				Sustainability
				Features
				Specifications
				Dimensions
		Processing/Loading
			Forest Machines
				Features
				Specifications
				Working Ranges
				Shipping Dimensions
			324D FM Low Ground Pressure
				Specifications
			Trailer Mount Knuckleboom Loaders
				Features
				Specifications
				Dimensions
				Lift and Range Diagrams
		Millyards
			Stationary Mount Knuckleboom Loaders
				Features
				Specifications
				Dimensions
				Lift and Range Diagrams
			Wheel Loaders
				Forestry Features
				Forestry Specifications
				Load Capacity Curves
		Work Tools
			Grapples for Heel Boom Log Loaders
				Features
				Dimensions
			Logging Forks
				Features
				Specifications
			Couplers
				Features
			Buckets and Thumbs
				Features
			Woodchip Dozers and Scoops
				Features
				Specifications
			Rakes
				Features
		Tables
			Log Volume Tables
			Weights of Commercially Important Woods
			Estimating Number of Trees
			Comparison of Log Rules
			Measurement Definitions
			Cubic Feet of Solid Wood per Cord
			Rule of Thumb Conversions
	Pipelayers
		Features
		Specifications
		Lifting Capacities
		Drawbar Pull Charts
		Travel and Hook Speeds
		Application
		Extreme Slope Operation
	Wheel Tractor-Scrapers/Towed Scrapers
		Wheel Tractor-Scrapers
			Features
			Specifications:
				Single Engine Open Bowl
				Optional Push-Pull
				Twin Engine Open Bowl
				Elevating Bowl
				Coal Bowl
			Ground Engaging Tools:
				Material Application Guide
				Push-Load TTT Match
			Use of Rimpull-Speed-Gradeability Curves
			Use of Travel Time Charts
			Fixed Times for Scrapers
			Use of Retarder Curves
			Curves/Charts:
				621H Rimpull, Retarding
				623H Rimpull, Retarding
				627H Rimpull, Retarding
				631G Rimpull, Retarding
				637G Rimpull, Retarding
				657G Rimpull, Retarding
		Towed Scrapers
			Features
			Applications
			Recommended Pull Units
			Specifications
	Off-Highway & Mining Trucks
		Features
		Truck Specifications
		Tire Specifications
		Use of Brake Performance Curves
		Fixed Times for Hauling Units
		Mechanical Power Train Efficiencies
		Curves:
			770 Rimpull-Speed-Gradeability, Brake Performance
			770G Rimpull-Speed-Gradeability, Brake Performance
			772 Rimpull-Speed-Gradeability, Brake Performance
			772G Rimpull-Speed-Gradeability, Brake Performance
			773E Rimpull-Speed-Gradeability, Brake Performance
			773G Rimpull-Speed-Gradeability, Brake Performance
			775G Rimpull-Speed-Gradeability, Brake Performance
			777D Rimpull-Speed-Gradeability, Brake Performance
			777G Rimpull-Speed-Gradeability, Brake Performance
			785C Rimpull-Speed-Gradeability, Brake Performance, Travel Time
			785D Rimpull-Speed-Gradeability, Brake Performance, Travel Time
			789C Rimpull-Speed-Gradeability, Brake Performance, Travel Time
			793D Rimpull-Speed-Gradeability, Brake Performance, Travel Time
			793F Rimpull-Speed-Gradeability, Brake Performance, Travel Time
			795F Rimpull-Speed-Gradeability, Brake Performance
			797F Rimpull-Speed-Gradeability, Brake Performance, Travel Time
	Articulated Trucks
		Features
		Specifications
		Ground Pressure
		Curves:
			725 Rimpull-Speed-Gradeability, Brake/Retarder Performance Curve, Travel Time (Loaded/Empty)
			730/730 Ejector Rimpull-Speed-Gradeability, Brake/Retarder Performance Curve, Travel Time (Loaded/Empty)
			735B Rimpull-Speed-Gradeability, Brake/Retarder Performance Curve, Travel Time (Loaded/Empty)
			740B/740B EJ Rimpull-Speed-Gradeability, Brake/Retarder Performance Curve, Travel Time (Loaded/Empty)
	Wheel Dozers/Soil Compactors
		Wheel Dozers
			Features
			Specifications
			Travel Speeds
			Rimpull
			Machine Selection
			Counterweights and Ballast
			Tire Selection and Maintenance
			Bulldozer Specifications
			Work Tools
		Soil Compactors
			Features
			Specifications
			Rimpull
			Compaction Fundamentals
			Compactor Types and Zones of Application
			Estimating Production (Example Problem)
			Production Table
			Bulldozer Specifications
			Ground Contact Pressures
		Landfill Compactors
	Wheel Loaders/Integrated Toolcarriers
		Wheel Loaders:
			Features
		Specifications
		Performance Data
		Machine Dimensions
		SAE Loader Ratings
		Machine Selection:
			Cycle Time Factors
			Truck Loading
			Bucket Fill Factors
			Example Problem
			Alternative Method of Selection
			Nomographs
		Machine/Attachment Selection
		Buckets
		Bucket Selection
		Estimated Haul or Return Time Charts
		Travel Time Charts
		988H Rimpull-Speed-Gradeability Charts
			Travel Time Charts
		990H Rimpull-Speed-Gradeability Charts
			Travel Time Charts
		992K Rimpull-Speed-Gradeability Charts
			Travel Time Charts
		993K Rimpull-Speed-Gradeability Charts
			Travel Time Charts
		994F Rimpull-Speed-Gradeability Charts
			Travel Time Charts
		Production Estimating Tables:
			Cubic Meters and Cubic Yards
			Metric Tons and U.S. Tons in Shot Rock
		Work Tools:
			Wheel Loaders
			Integrated Toolcarriers
		Fusion Coupler System
			Work Tools
		Waste Handling Wheel Loaders
	Track Loaders
		Features
		Specifications
		Performance Data
		Machine Dimensions with General Purpose Bucket
		Machine Dimensions with Multi-Purpose Bucket
		Rippers/Scarifiers
		Drawbar Curves
		SAE Loader Ratings
			Estimating Cycle Time
			Bucket Fill Factors
			Recommended Operating Capacities
		Loader Production
			Estimating Bucket Load
			Estimating Production
			Alternative Machine Selection Method
		Production and Machine Selection:
			Nomographs
		Travel Time Charts
		Production Estimating Table
		Waste Handling Track Loaders
		Work Tools
		Shoe Options
	Telescopic Handlers
		Features
		Specifications
		Performance Data
		Shipping Dimensions
		Work Tools
		Compatibility
	Paving Products
		Cold Planers
			Sustainability
			Features
			Specifications
			Production Estimating
			Machine Selection
			Cold Planing Fundamentals
			Types of Cutting Rotors
			Applications
			Cold Planer Use by Project Type
		Rotary Mixers
			Sustainability
			Features
			Specifications
			Optional Equipment
			Production Estimating
			Weight of Materials
			Stabilization/Reclamation Production
		Asphalt Pavers
			Sustainability
			Features
			Specifications
			Barber-Greene
			Screeds
			Production Table
			Slope Conversion Table/Inches in Decimals Table
		Vibratory and Pneumatic Tire Compactors
			Sustainability
			Features
			Specifications:
				Vibratory Compactors
				Pneumatic Tire Compactors
			Pneumatic Tires:
				Inflation Pressures
				Ballast Configurations
				Maximum Ground Pressures
			Production Estimating:
				Vibratory Compactors
				Pneumatic Tire Compactors
	Underground Mining Equipment
		Features
		Load-Haul-Dumps (LHDs):
			Specifications
			Dimensions and Capacities
			Bucket Selection
			Turning Dimensions
		Curves:
			R1300G Rimpull-Speed-Gradeability
			R1600G Rimpull-Speed-Gradeability
			R1700G Rimpull-Speed-Gradeability
			R2900G Rimpull-Speed-Gradeability
			R2900G XTRA Rimpull-Speed-Gradeability
		Trucks:
			Articulated Specifications
			Dimensions and Capacities
		Curves:
			AD30 Rimpull-Speed-Gradeability
			AD45B Rimpull-Speed-Gradeability
			AD55B Rimpull-Speed-Gradeability
		LHD and Truck Systems
	Hydromechanical Work Tools
		Hydraulic Hammers
			Features:
				H25D-H65D s
				H70-H90C s
				H110E s-H130E s
				H140D s-H180D s
			Tool Selection
			Specifications
			Selection
			Productivity
		Mobile Scrap and Demolition Shears
			Applications
			Guarding Recommendation
			Shearing Capability Table
			Specifications
			Matching Guide
		Multi-Processors
			Features
			Applications
			Matching Guide
			Jaw Types
			Guarding Recommendation
			Specifications
			Cutting Capacity
		Contractor’s Grapples
			Features
			Applications
			Guarding Recommendation
			Matching Guide
			Specifications
		Multi-Grapples
			Features
			Matching Guide
			Specifications
		Orange Peel Grapples
			Features
				North America Version
				Europe, Africa, Middle East Version
			Specifications
				North America Version
				Europe, Africa, Middle East Version
			Matching Guide
				North America Version
				Europe, Africa, Middle East Version
			Guarding Recommendation
		Multi-Functional Concrete Crushers
			Features
			Guarding Recommendation
			Matching Guide
			Specifications and Dimensions
		Hydraulic Concrete Pulverizers
			Features
			Guarding Recommendation
			Matching Guide
			Specifications and Dimensions
		Breakers
			Specifications
	Engines
		Design Data
		Rating Explanations
		Basic Specifications
		Olympian Generator Sets
		Cat Generator Sets
		MaK Marine Generator Sets
		Cat Marine Engines
		MaK Marine Engines
		Cat Industrial Diesel Applications
		Cat Oil and Gas Engines
		Cat Railway Power
	Former Models
	Estimating Owning & Operating Costs
		Estimating Form
		Explanation of Form:
			Estimating Owning Costs
				Typical Application Descriptions
		Delivered Price to the Customer
		Residual Value at Replacement
		Value to be Recovered through Work
		Interest
		Insurance
		Taxes
		Fuel Consumption, Fuel Tables
		Planned Maintenance Costs
		Tires:
			Tire Life Estimator Curves
			Goodyear Life Estimating System
		Undercarriage
			Basic Factors, “Z” Factors,Conditions and Multipliers
		Repair Costs
		Special Wear Items
		Operator’s Hourly Wage
		O&O Cost Examples
			Example I: Track-Type Tractor
			Example II: Wheel Loader
			O&O Form with Example Figures
	Tires
		Selection, Application, Maintenance
		Tire Construction
			Bias Ply
			Radial Ply
		Tire Types
		Tire Size Nomenclature
		Code Identification for Off-Highway Tires
		Manufacturers’ Designations:
			Firestone, Goodyear, Dunlop, Bridgestone, Michelin,  Titan
			Triangle, Eurotire, Yokohama, Belshina
			Firestone, Goodyear, Dunlop, Bridgestone, Michelin, Titan
			Triangle, Eurotire, Yokohama
			Nokian, Belshina, Pirelli
		Radial Tire Identification:
			Michelin
			Goodyear
			Bridgestone
		Ton-Kilometer Per Hour Rating System
		Tire Drive-Away Recommendations
		TKPH Ratings:
			Goodyear Radial Ply
			Bridgestone Radial Ply
			Michelin Radial Ply
			Triangle Radial Ply
			Eurotire Radial and Bias Ply
		Tire and Rim Association Ratings
		Tire Selection
			Guide
			Standard Cold Inflation Pressures
		Liquid Ballasting Table
	Mining and Earthmoving
		Elements of Production
			Volume Measure
			Swell
			Load Factor
			Material Density
			Fill Factor
			Soil Density Tests
		Figuring Production On-the-Job
			Load Weighing
			Time Studies
			English Example
			Metric Example
		Estimating Production Off-the-Job
			Rolling Resistance
			Grade Resistance
			Total Resistance
			Traction
			Altitude
			Job Efficiency
			English Example
			Metric Example
		Systems
			Economic Haul Distances
		Production Estimating
			Loading Match
		Fuel Consumption and Productivity
		Formulas and Rules of Thumb
	Stockpile Coal Handling
		Introduction
		Machine Selection
		How to Equip
		Production Factors
		Estimating Hourly Production
			Track-Type Tractors
			Wheel Dozers
			Wheel Loaders
			Wheel Tractor-Scrapers
		Example Problem
	Land Clearing
		Variables Affecting Clearing Operations
		Job Surveys
		Clearing Methods and Equipment
		Equipment Selection Table
		Production Estimating:
			General
			Cutting
			Piling
		Work Tools
	Waste Handling
		Introduction
		Transfer Stations
			Transfer Stations, MRF’s (Material Recovery Facilities) Sorting Stations, Recycling Stations
			Equipment Selection
				Machine Selection Factors
				Track-Type Tractors
				Track Loaders
				Landfill Compactors (Steel Wheeled)
				Wheel Loaders
				Hydraulic and Wheeled Excavators
		Landfills
			Landfill Methods
			Equipment Selection
				Track-Type Tractors
				Track Loaders
				Landfill Compactors
				Wheel Loaders
				Wheel Tractor-Scrapers
				Articulated Trucks
				Machine Selection Factors
			Refuse Densities
			Factors Governing Compaction
			Compaction Comparison Estimate
			Computer Aided Earthmoving Systems (CAES)
			Landfill Estimating
				Example Problems
		Track-Type Tractors
			Features
			Specifications
			Blade Specifications
		Track Loaders
			Features
			Specifications
			Attachments
		Landfill Compactors
			Features
			Specifications
			Blade Specifications
		Wheel Loaders
			Features
			Specifications
	Technology Products
		Introduction
		Product vs. Application Chart
		Asset & Health Management
		Grade, Paving and Compaction Control Systems
		Cat MineStar™ System
	Tables
	Notes