Automotive Process Audits: Preparations and Tools

Cover
Half Title
Series Page
Title Page
Copyright Page
Dedication
Table of Contents
List of Figures
List of Tables
Preface
Acknowledgments
Author
Introduction
Chapter 1 Introduction to International Quality Standards
	Overview
	ISO 9001
		General Comments
		ISO 9000/9001
			Clauses 0–3: Introductory Chapters
			Certification
			Contents of the ISO 9001:2015 Fifth ed
			Clauses 0–3: Introductory Chapters – Non-certifiable
			ISO 9001 Documentation Requirements
			How to Submit and Maintain Your Required Documentation
			Conclusion
	ISO 14000
		General Comments
			Plan–Do–Study (Check)–Act Methodology of EMS
			Benefits of ISO 14001
			Conformity Assessment
			General Structure of ISO 14001:2015
			Layout of ISO 14001:2015
			Clarification of Concepts
			Things That an Auditor Should Be Concerned With
	ISO 18001/45001
		General Comments
			Management Commitment
			Worker Involvement
			Risk versus Hazard
			Structure
		ISO 18001
			General Comments
		ISO 45001
			General Comments
Chapter 2 Industrial Standards/Requirements
	Overview
	Automotive Standard – IATF 16949
		Quality Management System + Manufacturing Process + Product Audit = IATF 16949
		Customer Satisfaction as a Main Goal
	VDA 6
		Overview
		A Cursory View of the VDA 6.3 Third ed. 2016
	AIAG Requirements
		Overview
		2019 AIAG versus VDA – FMEA
Chapter 3 Customer Specific
	Overview
	Fiat Chrysler Automotive (FCA)
		FCA’s Forever Requirements
		FCA’s Specific Requirements
			Clause 4: Context of the Organization
			Clause 5: Leadership
			Clause 6: Planning for the Quality Management System
			Clause 7: Support
			Clause 8: Operation
			Clause 9: Performance Evaluation
			Clause 10: Improvement
		General Motors Company (GM)
			GM’s BIQS System
			GM’s Primary Requirements
	Ford’s Customer-Specific Requirements
		Manufacturing Site Assessment (MSA)
		Q1 3 rd ed
			Scoring
		Specific Requirements on a per Element Basis
			Clause 4: Context of the Organization
			Clause 5: Leadership
			Clause 6: Planning
			Clause 7: Support
			Clause 8: Operation
			Clause 9: Performance Evaluation
			Clause 10: Improvement
Chapter 4 Documentation
	Overview
		The Mandatory Documents Required by ISO 9001:2015
		A Guide to the Non-mandatory Documentation
		What about the Quality Manual?
		The Advantages of Creating Quality Manual
		How to Submit and Maintain Your Required Documentation
	Structure of the Documents
		A Computer-Generated Structure Design
		Quality System Overview
	The Structure of Documentation
	The Quality System Manual
		Typical Contents of the Quality Manual
		Specific Requirements of a Typical Quality Manual
			Procedures
			Instructions
			Contents of Procedures
			Formats for Procedure Writing
	The Procedure and Instruction Development Process
		Effort and Cost
		Quality Plans
			Procedure for Process Y
		Quality Records
	Documents for Design Control
	Document and Data Control
	Production Issues in the Documentation Process
		The Body of the Documentation Should Contain the Following Items
		Basic Issues of Technical Writing
		Production Concerns
	Key Items for Auditors to “Watch Far”
		Mandatory Documents
		Mandatory Records
Chapter 5 Checklists
	Overview
	Generating a Checklist
		A Thematic Approach to a Generic Checklist
			General
		A Typical Internal Preassessment Survey
	A Formal ISO 9001:2015 Checklist
		Clause 4: Context of the Organization
		Clause 5: Leadership
		Clause 6: Planning
		Clause 7: Support
		Clause 8: Operations
		Clause 9: Performance Evaluation
		Clause 10: Improvement
		ISO 9001:2015 Mandatory Records
		ISO 9001:2015 Mandatory Documents
	Checklist for ISO 14000 – Environmental Standards
		Overview
		The Structure and Content of the Standard
	ISO 18001
	ISO 45001:2018
		Clause 4: Context of the Organization
		Clause 5: Leadership
		Clause 6: Planning
		Clause 7: Support
		Clause 8: Operation
		Clause 9: Performance Evaluation
		Clause 10: Improvement
	IATF 16949:2016
		Clause 4: Context of the Organization
		Clause 5: Leadership
		Clause 6: Planning
		Clause 7: Support
		Clause 8: Operations
		Clause 9: Performance Evaluation
		Clause 10: Improvement
	VDA 6.3
		Overview
		Individual Evaluation of the Questions and Process Elements
		Overall Grade (pp. 53–54, 60 )
		Downgrading Rules (p. 61)
References