Automotive Engine Repair

Cover
Automotive Engine Repair
Copyright
Contents
Chapter 1 Strategy-Based Diagnostics
	Introduction
	Vehicle Service History
	Strategy-Based Diagnostic Process
	Documenting the Repair
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 2 Safety
	Introduction
	Personal Safety
	Shop Safety
	Hazardous Materials Safety
	First Aid Principles
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 3 Basic Tools and Precision Measuring
	Introduction
	General Safety Guidelines
	Basic Hand Tools
	Precision Measuring Tools
	Cleaning Tools and Equipment
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 4 Fasteners and Thread Repair
	Introduction
	Threaded Fasteners and Torque
	Fastener Standardization
	Bolts, Studs, and Nuts
	Threadlocker and Antiseize
	Screws
	Torque-to-Yield and Torque Angle
	How to Avoid Broken Fasteners
	Thread Repair
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 5 Engine Design Fundamentals
	Introduction
	Engine Principles
	Spark-Ignition Engine Components
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 6 Engine Mechanical Testing
	Introduction
	Engine Mechanical Testing
	Cylinder Leakage Test Overview
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 7 Lubrication System
	Introduction
	Vehicle Specifications and Requirements
	Lubrication System Components
	Lubrication System Procedures—Maintenance and Repair
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 8 Engine Cooling Systems
	Introduction
	Cooling Fundamentals
	Cooling System Types
	Cooling System Components
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 9 Cooling System Maintenance and Repair
	Maintenance and Repair
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 10 Engine Removal and Installation
	Introduction
	Preparation and Safety
	Engine Removal Tools
	Topside Disconnection
	Underside Disconnection
	Engine Installation
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 11 Engine Disassembly
	Introduction
	Engine Disassembly
	Disassembly of the Engine Block Components
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 12 Engine Block Design and Usage
	Introduction
	Engine Block
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 13 Crankshafts and Bearings
	Introduction
	Crankshaft
	Crankshaft/Rod Bearings
	Crankshaft-Connected Components
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 14 Pistons, Rings, and Connecting Rods
	Introduction
	Pistons
	Piston Rings
	Connecting Rods
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 15 Camshafts, Valvetrains, and Balance Shafts
	Introduction
	Camshaft
	Valvetrain Components
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 16 Timing Chains, VVT, Timing Belt, and Cylinder Deactivation
	Introduction
	Timing Chain
	Timing Belt
	Timing Gears
	Variable Valve Timing (VVT)
	Cylinder Deactivation
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 17 Cylinder Head Design and Service
	Introduction
	Cylinder Heads (Gasoline Engines)
	Cylinder Head Service
	Valve and Seat Service
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 18 Intake and Exhaust Systems Design
	Introduction
	Air Intake System
	Exhaust System
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 19 Supercharging and Turbocharging Theory
	Introduction
	Forced Induction
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 20 Engine Machining
	Introduction
	Cylinder Block
	Crankshaft and Rods
	Head
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 21 Engine Cleaning and Crack Detection
	Introduction
	Engine Cleaning and Examination
	Crack Detection and Repair
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 22 Gaskets, Seals, and Sealants
	Introduction
	Gaskets, Seals, and Sealants
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 23 Balancing and Blueprinting
	Introduction
	Engine Balancing
	Engine Blueprinting
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 24 Engine Assembly
	Engine Assembly Preparation
	Temporary Test Buildup
	Final Assembly of the Engine Rotating Components (Short Blocks)
	Assembling External Engine Components
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 25 Engine Installation and Break In
	Introduction
	Engine Installation
	Engine Motor Mounts
	Prestart Engine Checks
	Engine Start-Up
	Initial Break-In
	Engine Timing Adjustment and Diagnostic Trouble Code Inspection
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Chapter 26 Engine Failure Diagnosis and Service
	Introduction
	Engine Failure Diagnosis
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
	Appendix A Customer Questionnaire— Engine Noises
	Appendix B Customer Noise Descriptors
	Appendix C Engine Performance Customer Questionnaire
	Appendix D Engine Performance Technician Worksheet
Chapter 27 Diesel Engine Theory
	Introduction
	Types of Diesel Engines
	Benefits of Diesels
	Mechanical Similarities
	Fuel Systems
	Forced Induction
	Starting Elements
	Brief Overview of Differences Between Gas and Diesel
	Emissions with Diesels
	Diesel Smoke Analysis
	Ready for Review
	Key Terms
	Review Questions
	ASE Technician A/Technician B Style Questions
Glossary
Index