Asm Handbook Volume 22B: Metals Process Simulation

Foreword\r......Page 3
Preface......Page 5
Policy on Units of Measure......Page 6
Authors and Contributors......Page 8
Reviewers......Page 10
Contents......Page 11
Introduction to Metals Process Simulation......Page 15
Thermophysical Properties of Liquidsand Solidification MicrostructureCharacteristics—Benchmark DataGenerated in Microgravity......Page 20
Thermophysical Properties......Page 30
Measurement of Thermophysical\rProperties at High Temperatures for\rLiquid, Semisolid, and\rSolid Commercial Alloys\r......Page 45
Measurement and Interpretation ofFlow Stress Data for the Simulation ofMetal-Forming Processes......Page 58
Grain-Boundary Energy and Mobility......Page 79
Texture Measurement and Analysis\r......Page 104
Three-Dimensional Microstructure\rRepresentation\r......Page 112
Commercial Alloy Phase Diagrams andTheir Industrial Applications......Page 127
The Application of Thermodynamic and\rMaterial Property Modeling to Process Simulation of Industrial Alloys......Page 142
Modeling of Transport Phenomena duringSolidification Processes......Page 164
Modeling of Casting and Solidification\rProcesses......Page 175
Computational Analysis of the Vacuum\rArc Remelting (VAR) and Electroslag\rRemelting (ESR) Processes\r......Page 203
Formation of Microstructures, GrainTextures, and Defects duringSolidification......Page 221
Modeling of Dendritic Grain\rSolidification......Page 235
Modeling of Laser-Additive\rManufacturing Processes......Page 247
Modeling of Porosity Formation during\rSolidification......Page 260
Finite Element Method Applications in\rBulk Forming*......Page 271
Sheet Metal Forming Simulation......Page 294
Modeling of Powder Metallurgy Processes......Page 310
Modeling and Simulation of Press andSinter Powder Metallurgy......Page 324
Modeling of Hot Isostatic Pressing......Page 336
Modeling and Simulation of\rMetal Powder Injection Molding......Page 344
Modeling and Simulation of Machining......Page 359
Modeling Sheet Shearing Processes for\rProcess Design......Page 370
Modeling of Residual Stress andMachining Distortion in AerospaceComponents......Page 384
Introduction to Integrated WeldModeling......Page 406
Simulation of Rotational Welding\rOperations......Page 427
Simulation of Friction Stir Welding......Page 438
Modeling of Diffusion Bonding......Page 447
Heating and Heat-Flow Simulation......Page 451
Simulation of Induction Heating Prior toHot Working and Coating......Page 467
Simulation of Induction Heat Treating......Page 493
Modeling of Quenching, Residual-Stress\rFormation, and Quench Cracking......Page 539
Simulation of Diffusion in Surface and\rInterface Reactions......Page 578
Solid\rModeling......Page 592
Design Optimization\rMethodologies......Page 603
Stress-Relief Simulation......Page 614
Uncertainty Management in MaterialsDesign and Analysis......Page 620
Manufacturing Cost Estimating*......Page 629
Software for Computational Materials\rModeling and Simulation......Page 636
Metric Conversion Guide......Page 644
Useful Formulas for Metals Processing......Page 646
Glossary of Terms......Page 655
Index......Page 680