VW Golf Variant 2007, Golf Variant 2010, Jetta 2005 - Maintenance Handbook

1 Engine list......Page 5
2.1.1 Toothed belt change intervals......Page 10
2.1.2 VW engine oil standards......Page 11
2.1.3 Filter change intervals......Page 12
2.1.4 Spark plugs......Page 13
2.1.5 Service intervals......Page 14
2.2.1 First oil change service at 5,000 miles/8,000 km for North American and Canadian markets......Page 15
2.2.2 Inspection service at 10,000 miles/15,000 km, 30,000 miles/45,000 km, 50,000 miles/75,000 km etc. for North American and Canadian markets......Page 16
2.2.3 Inspection service at 20,000 miles/30,000 km, 40,000 miles/60,000 km, 60,000 miles/90,000 km etc. for North American and Canadian markets......Page 17
2.2.4 Additional work for North American and Canadian markets......Page 19
2.2.5 Delivery inspection for North American and Canadian markets......Page 20
2.3.1 Oil change service for “Rest of World” markets up to model year 2007......Page 21
2.3.2 Interval service for “Rest of World” markets up to model year 2007......Page 22
2.3.3 Interval service inspection for “Rest of World” markets up to model year 2007......Page 23
2.3.4 Time or distance dependent additional work for “Rest of World” markets, up to model year 2007......Page 26
2.4.1 Oil change service 2008▸......Page 29
2.4.2 Interval service 2008 ▸......Page 31
2.4.3 Inspection service 2008▸......Page 32
2.4.4 Time or distance dependent additional work for “Rest of World” markets 2008▸......Page 34
2.4.5 Delivery inspection for “Rest of World” markets......Page 37
2.6 Service intervals for North American and Canadian markets......Page 39
2.7.1 Service identification......Page 40
3.1 Tow starting/towing for North American and Canadian markets......Page 41
3.3 Sticker......Page 45
3.3.2 Attaching “LongLife engine oil” sticker:......Page 46
3.4 Connecting vehicle diagnostic tester......Page 47
3.6 Vehicle data sticker......Page 50
3.8 Severe operating conditions......Page 51
3.11 Engine oils for “Rest of World” markets......Page 52
3.13 Type plate......Page 53
4 Descriptions of work......Page 55
4.1 Removable towing bracket: Check......Page 57
4.3.1 Checking driving light assist......Page 59
4.5 Battery: Check battery terminal clamps for secure seating......Page 60
4.7 Front passenger front airbag: Check activation / deactivation for vehicles without seat occupied recognition......Page 62
4.8 Checking tyres: Condition, wear pattern, inflation pressure, tread depth......Page 63
4.8.2 Checking wear pattern......Page 64
4.8.5 Checking inflation pressure and adjust if necessary, Jetta 2005▸, Bora 2006▸ Golf Variant 2007▸ for North American marke	s......Page 65
4.8.6 Checking inflation pressure and adjust if necessary, Jetta 2006 ▸, Golf Variant 2007 ▸......Page 67
4.9.2 Brake fluid specification......Page 71
4.9.3 Procedure, changing brake fluid......Page 72
4.10.1 Procedure, brake fluid level: Check......Page 75
4.12 Front and rear brake pads/linings: Check thickness......Page 76
4.12.2 Rear brake pads:......Page 77
4.14 6-speed dual clutch gearbox (DSG) 02E: Change oil and filter......Page 78
4.16 Vehicle system test: Perform test......Page 79
4.17 Protective bellows: Visual check......Page 80
4.18 Renewing rubber buffers for engine cover......Page 81
4.19 Haldex coupling (Jetta 4motion): Change oil......Page 82
4.20 Poly V-belt: Adjust tension on engines without automatic tensioning roller......Page 85
4.21 Poly V-belt: Check condition......Page 86
4.22.1 Selecting main menu for vehicles without multifunction steering wheel......Page 87
4.23.1 General......Page 88
4.23.2 Setting compass zone......Page 89
4.23.3 Calibrating compass......Page 91
4.24 Cooling system: Check frost protection and coolant level......Page 92
4.24.1 Checking frost protection, replenish coolant additive if necessary......Page 93
4.24.2 Checking coolant level and replenish coolant additive if necessary......Page 94
4.25 Fuel filter: Renew......Page 95
4.25.1 Renewing fuel filter, system 1......Page 96
4.25.2 Renewing fuel filter, system 2......Page 97
4.26 Air filter: Clean housing and renew filter element......Page 99
4.26.1 Removing and installing air filter element, 1.4 l SRE engine......Page 100
4.26.2 Removing and installing air filter element: 2.5 l petrol injection engine......Page 101
4.26.3 Removing and installing air filter element, 1.6 l engines......Page 103
4.26.5 Removing and installing air filter element, 2.0 l TFSI engines......Page 105
4.26.6 Removing and installing air filter element, 1.4 l TSI engines (103 kW, 118 kW, 125 kW), 2.0 l TSI engines.......Page 107
4.27 Memory seat: Perform initialisation......Page 108
4.29 Engine cover -top-: Removing and installing......Page 109
4.29.1 Removing and installing engine cover, 1.4 l petrol injection engines......Page 110
4.29.4 Removing and installing engine cover, 1.4 l TSI engines (118 kW)......Page 112
4.29.6 Removing and installing engine cover, 1.8 l TSI and 2.0 l TSI petrol direct injection engines......Page 113
4.29.9 Removing and installing engine cover, 1.6 l petrol injection engines......Page 114
4.29.10 Removing and installing engine cover: 2.5 l petrol injection engines......Page 115
4.29.11 Removing and installing engine cover, 1.9l PD diesel engines......Page 117
4.29.13 Removing and installing engine cover, 2.0 l CR diesel engines......Page 118
4.29.14 Removing and installing engine cover, 2.0 l 125 KW PD diesel engines......Page 119
4.30 Removing and installing engine compartment cover -bottom- (noise insulation)......Page 120
4.32.1 Draining or extracting engine oil......Page 121
4.32.2 Renewing oil filter......Page 122
4.32.4 Renewing oil filter, 1.4 l TSI engines (90 kW)......Page 123
4.32.5 Renewing oil filter, 1.4 l TSI engines (103 kW, 125 kW)......Page 125
4.32.6 Renewing oil filter, 1.4 l TSI engines (118 kW)......Page 126
4.32.7 Renewing oil filter, 1.6 l petrol injection engines......Page 127
4.32.8 Renewing oil filter, 1.6 l FSI engines......Page 128
4.32.9 Renewing oil filter, 2.0 l TSI engines......Page 129
4.32.10 Renewing oil filter, 2.0 l FSI and TFSI engines, 2.5 l petrol injection engines......Page 131
4.32.11 Renewing oil filter, PD diesel engines......Page 134
4.32.12 Renewing oil filter, CR diesel engines......Page 136
4.33 Checking breakdown set......Page 137
4.34 Panorama sliding roof: Check function, clean guide rails if necessary and grease with special grease, clean wind deflector......Page 138
4.35 Performing road test (driving behaviour, noises, air conditioner etc.)......Page 139
4.36 Wheel securing bolts: Tighten to prescribed torque setting......Page 140
4.37 Reading radio code with fault reader......Page 143
4.38.1 Volkswagen radio and navigation systems......Page 144
4.38.2 Blaupunkt navigation and radio system “TravelPilot DX-R4/RN S4”......Page 145
4.39 Tyre pressure monitoring: Perform basic setting......Page 148
4.39.1 Tyre pressure monitoring (TPM) for NAR......Page 149
4.41 Dust and pollen filter: Clean housing and renew filter element......Page 150
4.42.1 Checking headlight adjustment......Page 151
4.42.2 Headlights with gas discharge bulbs, perform basic setting......Page 154
4.42.3 Adjusting headlights......Page 155
4.43 Service interval display: Reset......Page 157
4.44 Service interval display: Recode (for “Rest of World” markets)......Page 158
4.45 Service interval display: Recode at delivery inspection (for North American and Canadian markets)......Page 160
4.46 Service interval display: Recode at first oil change service (for North American and Canadian markets)......Page 162
4.48.1 Checking anti-freeze concentration of fluid, replenishing fluid if necessary......Page 164
4.48.2 Window wash/wipe system: Check spray jet settings and adjust if necessary......Page 166
4.48.3 Headlight washer system: Check spray jet settings, adjust if necessary......Page 167
4.49.2 Rear wiper blades: Check park position, Golf Variant 2007▸......Page 169
4.50 Wiper blade protection: Remove......Page 170
4.50.2 Removing wiper blade protection, version 2......Page 171
4.50.3 Changing wiper blade protection, version 3 -transport wiper blade-......Page 172
4.52 Auxiliary heater: Set weekday in menu of combi-instrument......Page 173
4.54 Transportation mode: Switch off......Page 174
4.56 Underbody sealant: Perform visual check for damage to underbody sealant, underbody panels, routing of lines and plugs......Page 176
4.57 Clock and date: Set to correct time......Page 177
4.59 Toothed belt and toothed belt tensioning roller: Renew (TDI engines)......Page 178
4.62 Spark plugs: Renew......Page 179
4.62.1 Renewing spark plugs, 1.4 l petrol injection engine......Page 181
4.62.4 Renewing spark plugs, 1.6 l FSI engines......Page 187
4.62.7 Renewing spark plugs, 1.6l petrol injection engines......Page 192
5.1 Exhaust emissions test for petrol engines with OBD......Page 195
5.2.1 Exhaust emissions test for diesel engines with OBD with emissions testing station VAS 6300......Page 203
6 Glossary......Page 213