VW Golf Mk5 2004 2009 General body repairs, interior - Workshop Manual

1.3.1 Removing......Page 9
1.4.1 Preparing windscreen......Page 10
1.4.5 Installing rain sensor and mirror......Page 11
1.6.1 Materials......Page 12
2.2.1 Removing......Page 14
2.3.1 Removing......Page 18
2.4.1 Removing......Page 23
2.5.1 Removing......Page 32
2.6.1 Removing on vehicles with front centre armrest and 2 air vents in centre console......Page 42
2.6.2 Removing on vehicles without front centre armrest and without air vents in centre console......Page 43
2.7.1 Removing on vehicles with front centre armrest and 2 air vents in centre console......Page 46
2.7.2 Removing on vehicles without front centre armrest and without air vents in centre console......Page 47
2.8.1 Removing......Page 51
2.9.1 Checking for possible repair......Page 52
2.9.2 Repairing cup holder......Page 54
2.10.1 Removing......Page 55
2.12 Removing and installing dash panel centre vents (vehicles with no Climatronic) (Golf 2004 ▸)......Page 56
2.12.1 Removing......Page 57
2.13.1 Removing......Page 58
2.14.1 Removing......Page 61
2.15 Removing and installing spectacles holder in moulded headliner......Page 62
2.16 Removing and installing frame in moulded headliner......Page 63
2.17.1 Removing......Page 64
2.17.2 Installing......Page 65
2.18.2 Installing......Page 66
2.20.1 Removing......Page 67
2.21.1 Removing......Page 68
2.22.1 Removing......Page 69
2.23.1 Removing......Page 70
2.24.1 Removing......Page 72
2.24.2 Installing......Page 74
2.26.1 Removing......Page 76
2.27.1 Removing......Page 77
2.27.3 Retrofitting cover for storage compartment......Page 80
2.28.1 Removing......Page 81
2.29.1 Removing......Page 82
2.30.1 Removing......Page 83
2.31.1 Removing......Page 84
2.32.1 Removing......Page 85
2.32.2 Installing......Page 88
3.1.1 Removing......Page 89
3.2.1 Removing......Page 90
3.2.2 Installing......Page 91
3.3.1 Removing......Page 92
3.4.1 Removing......Page 93
3.4.2 Installing......Page 95
4.1.2 Installing......Page 96
1 Seat belts......Page 97
1.1 General safety regulations when working on airbag, belt tensioner and battery isolator units (pyrotechnic components)......Page 98
1.3 Storage, transportation and disposal of airbag, belt tensioner and battery isolator units (pyrotechnic components)......Page 99
1.4.2 Removing......Page 100
1.4.3 Installing......Page 102
1.5.2 Removing......Page 103
1.6.1 Removing......Page 105
1.7.1 Removing......Page 106
1.7.2 Installing......Page 107
1.8.1 Removing......Page 108
1.8.2 Installing......Page 109
1.9.2 Removing......Page 110
1.9.3 Installing......Page 112
1.10.2 Removing......Page 113
1.11.1 Removing......Page 114
1.12.1 Removing......Page 115
1.12.2 Installing......Page 116
2.1.1 Checking belt webbing......Page 117
2.1.2 Checking inertia reel (locking mechanism)......Page 118
2.1.6 Checking securing parts and anchorage points......Page 119
3.1 Points to check......Page 120
4.1 Overview of locations - airbag systems......Page 121
4.2 General safety regulations when working on airbag, belt tensioner and battery isolator units (pyrotechnic components)......Page 123
4.6 Deactivating the airbag......Page 124
4.7.2 Accident not involving triggering of airbag......Page 125
4.8.1 Removing......Page 126
4.8.2 Installing......Page 127
4.9.1 Removing......Page 128
4.9.2 Installing......Page 130
4.10 Removing and installing driver side airbag unit (Golf 2009 ▸)......Page 131
4.12 Removing and installing key operated switch to deactivate front passenger airbag -E224-......Page 135
4.13 Removing and installing knee airbag (Golf 2009 ▸)......Page 136
4.14 Removing and installing knee airbag bracket (Golf 2009 ▸) LHD models......Page 138
4.15 Removing and installing knee airbag bracket (Golf 2009 ▸) RHD models......Page 140
4.16.1 Removing......Page 142
4.16.2 Installing......Page 143
4.17.1 Removing......Page 147
4.18 Removing and installing rear side airbag (4-door)......Page 148
4.18.1 Removing......Page 149
4.19 Removing and installing curtain airbag on driver and passenger side......Page 150
4.19.1 Removing......Page 151
4.19.2 Installing......Page 152
4.20 Removing and installing curtain airbag on driver and passenger side (Golf 2009 ▸)......Page 153
4.21.1 Removing......Page 157
4.21.2 Installing......Page 158
4.22 Adapting components......Page 161
5.2 Procedure for seat belt tensioner after an accident and /or triggering of airbag......Page 162
5.4 Components of repair kit for seat occupied recognition......Page 163
5.5 Removing components of seat occupied recognition (vehicles with manually operated seats)......Page 164
5.6 Installing repair kit for seat occupied recognition (vehicles with manually operated seats)......Page 171
5.7 Removing components of seat occupied recognition (vehicles with electrically operated seats)......Page 173
5.8 Installing repair kit for seat occupied recognition (vehicles with electrically operated seats)......Page 180
5.9 Importers reporting obligation......Page 182
6.1.1 Removing......Page 184
6.2 Removing and installing side airbag crash sensor on driver side -G179- (Golf 2009 ▸)......Page 185
6.4 Removing and installing rear wheel housing crash sensors (2-door)......Page 187
6.4.1 Removing......Page 188
6.5.1 Removing......Page 189
6.5.2 Installing......Page 190
1.2.1 Removing......Page 191
1.3.1 Removing......Page 197
1.4.1 Removing......Page 203
1.5 Aligning dash panel in vehicle (Golf 2004 ▸)......Page 207
2.2.1 Removing......Page 212
2.3.1 Removing......Page 214
2.4.1 Removing......Page 215
2.5.1 Removing......Page 216
2.5.2 Installing......Page 217
2.6.2 Installing......Page 218
3.2 Removing and installing front door trim (2-door vehicles)......Page 220
3.3 Removing and installing front door trim (4-door vehicles)......Page 223
3.4 Removing and installing rear door trim......Page 226
3.5 Removing and installing trim strip and door trim......Page 229
3.6 Removing and installing front door trim cover......Page 230
4.1.1 Removing......Page 231
4.2 Removing and installing middle A-pillar trim......Page 232
4.3.1 Removing......Page 233
4.3.2 Installing......Page 234
4.4.1 Removing......Page 235
4.5.1 Removing......Page 236
4.6 Removing and installing lower B-pillar trim......Page 238
4.6.2 Installing......Page 239
4.7.1 Removing......Page 240
4.8.1 Removing......Page 241
4.8.2 Installing......Page 242
5.2.1 Removing......Page 243
5.3.1 Removing......Page 244
5.3.2 Installing......Page 245
6.2 Removing and installing rear lid trim......Page 246
6.3 Removing and installing window frame trim......Page 247
7.1.1 Removing......Page 249
7.2.1 Removing......Page 250
7.3.1 Removing......Page 252
7.3.2 Installing......Page 253
8.2.1 Removing......Page 254
8.3.1 Removing......Page 255
8.3.2 Installing......Page 259
8.4.1 Removing......Page 260
8.4.2 Installing......Page 261
9.2.1 Removing......Page 263
9.2.2 Installing......Page 265
1.1 Tools......Page 266
1.2.1 Removing......Page 268
1.2.2 Installing......Page 269
1.3.1 Removing......Page 271
1.3.2 Installing......Page 272
1.4.1 Removing......Page 273
1.5.1 Removing......Page 274
1.6.1 Removing......Page 275
1.7.1 Removing......Page 276
1.8.1 Removing......Page 277
1.10.1 Removing......Page 279
1.11.1 Removing......Page 280
1.12.1 Removing......Page 281
1.12.2 Installing......Page 282
1.13.1 Removing......Page 283
1.14.1 Removing......Page 284
1.15.1 Removing......Page 285
1.16 Removing and installing lumbar support adjustment (Golf 2009 ▸)......Page 286
1.17 Removing head restraint guides......Page 287
1.18.1 Removing......Page 289
1.19.1 Removing......Page 290
1.19.2 Installing......Page 291
1.20.1 Removing......Page 292
1.21.1 Removing......Page 293
1.22.1 Removing......Page 295
1.23.1 Removing......Page 296
1.23.2 Installing......Page 297
1.24.1 Removing......Page 298
1.25 Removing and installing manually adjusted lumbar support (Golf 2009 ▸)......Page 299
1.26.1 Removing......Page 301
1.27.1 Removing......Page 302
1.27.2 Installing......Page 303
1.28.1 Removing......Page 304
1.28.2 Installing......Page 305
1.29.1 Removing......Page 306
1.30 Removing and installing seat (electric) height adjustment......Page 307
1.30.1 Removing......Page 308
1.31 Removing and installing (electric) lumbar support......Page 309
1.31.1 Installing......Page 310
1.32 Removing and installing drive for (electric) backrest adjustment......Page 311
2.1.2 Installing......Page 312
2.2.1 Removing......Page 313
2.3.1 Removing......Page 314
2.4 Removing and installing side padding (4-door)......Page 315
2.4.2 Installing......Page 316
1.2 Removing and installing front seat cushion cover and padding......Page 317
1.2.1 Removing......Page 318
1.3.1 Removing......Page 320
1.4.1 Removing......Page 323
1.4.2 Installing......Page 326
1.5.1 Removing......Page 328
1.5.2 Installing......Page 331
2.1.1 Removing......Page 332
2.2.1 Removing......Page 333
2.3.1 Removing......Page 335
2.3.2 Installing......Page 336