Standards for Engineering Design and Manufacturing (Dekker Mechanical Engineering)

Img100......Page 1
dk8870fm......Page 2
Standards for Engineering Design and Manufacturing......Page 10
Dedication......Page 12
Foreword......Page 13
Preface......Page 14
Acknowledgments......Page 17
Disclaimer......Page 18
Table of Contents......Page 19
Table of Contents......Page 0
Part 1: Engineering Design and Manufacturing of Discrete Products—The Scope......Page 25
1.1 INTRODUCTION......Page 26
1.2 DESIGN PHILOSOPHY—CONVENTIONAL AND SYSTEM APPROACH......Page 31
1.2.1 DESIGN ANALYSIS......Page 38
1.2.2 DESIGN FOR MANUFACTURING OR ASSEMBLY......Page 40
1.3 MANUFACTURING PHILOSOPHY—CONVENTIONAL AND SYSTEM APPROACH......Page 41
1.3.1 AN OVERVIEW OF DISCRETE MANUFACTURING PROCESSES......Page 43
1.3.2 DISCRETE MANUFACTURING SYSTEMS......Page 44
1.3.3 PRODUCTION CONTROL......Page 46
1.4 RELATIONSHIP BETWEEN DESIGN AND MANUFACTURING......Page 47
1.6 USE OF COMPUTERS IN DESIGN AND MANUFACTURING......Page 49
1.7 QUALITY AND RELIABILITY IN DESIGN AND MANUFACTURING......Page 50
1.8 DESIGN AND MANUFACTURING FOR PRODUCT LIFE CYCLE......Page 51
BIBLIOGRAPHY......Page 52
2.2 DEVELOPMENT OF STANDARDS......Page 55
2.2.1 A STANDARD FOR STANDARDS—BSI PERSPECTIVE......Page 57
2.3.1 THE INTERNATIONAL ORGANIZATION FOR STANDARDIZATION AND ITS AFFILIATES......Page 59
2.3.2 REGIONAL STANDARDS-DEVELOPING ORGANIZATIONS......Page 60
2.3.3 MAJOR NATIONAL STANDARDS-DEVELOPING ORGANIZATIONS......Page 64
2.3.4 PROFESSIONAL STANDARDS ORGANIZATIONS ACTIVE IN DEVELOPING STANDARDS......Page 66
2.3.5 CONFORMITY ASSESSMENT......Page 85
2.3.5.1 Conformity Marking......Page 86
2.3.6 USERS GROUPS FOR STANDARDS......Page 87
2.3.7 COMMERCIAL ORGANIZATIONS FOR THE SUPPLY OF STANDARDS......Page 88
2.4 ECONOMIC BENEFITS OF STANDARDIZATION—A BRIEF ON A DIN CASE STUDY......Page 90
2.4.1 BENEFITS FOR BUSINESS......Page 91
2.4.2 BENEFITS FOR THE ECONOMY AS A WHOLE......Page 93
BIBLIOGRAPHY......Page 95
3.1 INTRODUCTION......Page 100
3.2 TYPICAL DESIGN AND MANUFACTURE TECHNIQUES......Page 101
3.3 CAD/CAM FOR HAND TOOLS......Page 105
3.5 PARAMETRIC MODELING OF WRENCHES......Page 106
3.6 CONCLUSION......Page 110
BIBLIOGRAPHY......Page 111
Part 2: Standards in Engineering Design of Discrete Products......Page 112
4.2 ENGINEERING DESIGN CLASSIFICATION......Page 113
4.3 THREE-PHASE DESIGN PROCESS......Page 115
4.4 ROLE OF PRODUCT GEOMETRY......Page 117
4.6 MECHANICAL LOAD ANALYSIS......Page 124
4.8 THE MACHINE ELEMENTS......Page 132
4.9 THE CONTROL ELEMENT......Page 134
4.10 COMMON FACTORS RELATED TO OVERALL DESIGN PROCESS......Page 138
4.11 REVIEW OF STANDARDS FOR ENGINEERING DESIGN OF DISCRETE PRODUCTS......Page 140
4.12 STANDARDS FOR THE DESIGN OF DISCRETE PRODUCTS......Page 141
4.13 MEASUREMENT STANDARDS......Page 142
4.14 STANDARDS RELATED TO MATERIALS......Page 144
4.16 SAFETY STANDARDS RELATED TO THE PRODUCT......Page 145
4.17 QUALITY STANDARDS RELATED TO THE PRODUCT......Page 147
4.18 RELIABILITY STANDARDS RELATED TO THE PRODUCT......Page 149
4.19 STANDARDS RELATED TO MAINTAINABILITY......Page 150
4.20 PRODUCT LIFE CYCLE AND EMERGING STANDARDS......Page 153
4.21 FUTURE DIRECTIONS IN THE STANDARDIZATION OF DESIGN PROCESS FOR DISCRETE PRODUCTS......Page 154
BIBLIOGRAPHY......Page 155
5.1 SYSTEM ENGINEERING FOR DISCRETE PRODUCTS......Page 157
5.2 GOVERNING EQUATIONS AND STANDARDS......Page 158
5.2.1 COMBINED LOADING ON THE POWER SCREW—AN EXAMPLE......Page 162
5.2.2 COEFFICIENT OF PERFORMANCE—AN EXAMPLE......Page 179
5.3 MULTIDISCIPLINARY ANALYSIS FOR DISCRETE PRODUCTS......Page 183
BIBLIOGRAPHY......Page 186
Part 3: Standards in Manufacturing of Discrete Products......Page 187
6.2 PRODUCTION EQUIPMENT......Page 188
6.3 ELEMENTS OF MANUFACTURING SYSTEMS......Page 192
6.4 STANDARDS FOR MANUFACTURING EQUIPMENT......Page 199
6.5 STANDARDS FOR DESIGN OF MANUFACTURING EQUIPMENT......Page 201
6.6 STANDARDS RELATED TO MMI AND HCI......Page 202
6.7 STANDARDS RELATED TO OPERATION OF THE EQUIPMENT......Page 203
6.8 STANDARDS RELATED TO MEASUREMENTS AND MEASURING EQUIPMENT PRECISION......Page 211
6.9 USE OF STANDARDS IN MANUFACTURING OPERATIONS......Page 212
6.11 SAFETY STANDARDS RELATED TO USE OF EQUIPMENT......Page 218
6.12 RELIABILITY STANDARDS RELATED TO THE USE OF EQUIPMENT......Page 222
6.13 MAINTAINABILITY STANDARDS RELATED TO USE OF EQUIPMENT......Page 230
6.14 WASTE-DISPOSAL STANDARDS......Page 232
6.15 EQUIPMENT LIFE CYCLE STANDARD......Page 233
6.17 STANDARDS RELATED TO MATERIAL-HANDLING EQUIPMENT......Page 239
6.18 FUTURE DIRECTIONS IN THE STANDARDIZATION OF MANUFACTURING EQUIPMENT......Page 241
BIBLIOGRAPHY......Page 245
7.1 PROCESS PLANNING......Page 248
7.4 PROCESS PLANNING FOR A REVOLUTE ROBOT......Page 249
7.4.1 PROCESS PLANNING FOR PARTS IN SUBASSEMBLIES......Page 250
7.4.3 PROCESS PLANNING FOR THE ROBOT ASSEMBLY......Page 251
BIBLIOGRAPHY......Page 351
Part 4: Standards for the Use of Discrete Products......Page 353
8.1 INTRODUCTION......Page 354
8.4 STANDARDS RELATED TO ERGONOMICS OF DISCRETE PRODUCTS......Page 355
8.5 STANDARDS RELATED TO OUTPUT FROM THE DISCRETE PRODUCTS......Page 363
BIBLIOGRAPHY......Page 376
9.1 INTRODUCTION......Page 378
9.3.2 INFORMATION PROCESSING......Page 379
9.4.4 TRACKING CAPABILITIES......Page 380
9.5 HUMAN PERFORMANCE CRITERIA......Page 381
9.6 THE AVAILABILITY AND APPLICATION OF STANDARD INFORMATION......Page 382
BIBLIOGRAPHY......Page 386
Part 5: Support Standards in Design and Manufacturing of Discrete Products......Page 388
10.1 AUTOMATION IN DISCRETE PRODUCTS......Page 389
10.1.3 STANDARDS RELATED TO SENSORS, TRANSDUCERS, AND ACTUATORS......Page 390
10.1.4 DATA COMMUNICATION STANDARDS......Page 393
10.2 QUALITY ASSURANCE......Page 397
10.2.1 QUALITY-ASSURANCE STANDARDS......Page 398
10.3.1 STANDARDS RELATED TO DISASSEMBLY, RECYCLING, AND DISPOSAL......Page 402
10.3.2 STANDARDS RELATED TO ENVIRONMENTAL IMPACT......Page 404
10.4 E-BUSINESS RELATED STANDARDS......Page 406
BIBLIOGRAPHY......Page 407
11.1 MICROPROCESSOR INTERFACING FOR DISCRETE PRODUCTS......Page 409
11.2 INTERFACE CIRCUIT DESIGN......Page 410
11.3.1 USE OF APPLICATION-SPECIFIC STANDARD FOR THE DEVELOPMENT OF CONTROL SOFTWARE......Page 411
11.4 MICROPROCESSOR INTERFACING FOR A COMPUTERIZED NUMERICAL CONTROL MILLING MACHINE......Page 412
11.4.2 SOFTWARE MODULES FOR A COMPUTERIZED NUMERICAL CONTROL MILLING MACHINE......Page 414
11.4.3 USE OF STANDARDS IN DEVELOPING CONTROL SOFTWARE AND HARDWARE FOR COMPUTERIZED NUMERICAL CONTROL MILLING MACHINE......Page 514
BIBLIOGRAPHY......Page 515
A4 DIGITAL CATALOGS FOR ENGINEERING MATERIALS......Page 516
A6 WEB SITES RELATED TO STANDARDS......Page 517