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Cape Town, South Africa, 1-4 February 2004
Chromium
fundamentals
Session Chairpersons: R.H. Eric & E. Ringdalen
Aspects of SAF Smelting of Ferrochrome (Keynote)
P.C. Hayes
Analysis of Transport Phenomena in Submerged Arc Furnace for
Ferrochrome Production
Y. Yang, Y. Xiao, and M.A. Reuter
Solid State Reduction of Chromite with CO
Y. Xiao, C. Schuffeneger, M. Reuter, L. Holappa, and T.
Seppala
Reduction Behaviour of the Akanvaara Chromites of Northern
Finland
R. Hiltunen and J. Harkki
Environment
Session Chairpersons: W. Bryszewski & A.K. Stott
Reduction of Chromium Oxide in Stainless Steel Slags
(Keynote)
N. Sano
OxyfinesTM Technology for the Re-Melting of Fines, Dust and
Sludge
J. von Scheele
Direct Smelting of Stainless Steel Plant Dust
T.J. Goff and G.M. Denton
Alternative Routes to Stainless Steel - A Life Cycle
Approach
T.E. Norgate, S. Jahanshahi and W.J. Rankin
Raw materials
Session Chairpersons: F.I. de Waal & L.J. Erasmus
The Influence of Alkalis on the Boudouard Reaction
T. Lindstad, M. Syvertsen, R.J. Ishak, H.B. Arntzen and P.O.
Grontvedt
The Development of an Agglomerate Through the Use of FeMn
Waste
K.P. Davey
Optimizing Manganese Ore Sinter Plants: Process Parameters and
Design Implications
J. Malan, W. Barthel and B.A. Dippenaar
Briquetted Chrome Ore Fines Utilisation in Ferrochrome
Production at Zimbabwe Alloys
N.R. Shoko and N.N. Malila
Chromium development
Session Chairpersons: K. Cookson & R.C. Urquhart
The Impact of Platinum Production from UG2 Ore on Ferrochrome
Production in South
Africa (Keynote)
L.A. Cramer, J. Basson and L.R. Nelson
An Improved DC-Arc Process for Chromite Smelting
G.M. Denton, J.P.W. Bennie and A. de Jong
Formation, Characteristics and Utilisation of CO-Gas Formed in
Ferrochromium Smelting
P. Niemela, H. Krogerus and P. Oikarinen
Effects of Charge Components on Reduction of Chromite
Concentrates by Aluminothermic
Process
B. Derin, S. Ercayhan and O. Yucel
Energy and refractory
Session Chairpersons: C.S. Mahony & Z. Rustomjee
A Practice of Ferroalloy Production in an "Environment-Friendly
and Recycling" Way
J. Song and G. Kang
Optimising the Effective Use of Energy in the Ferroalloy
Industry through Innovative
Technology
J.G. Roos and A.M. Hearn
Electrical Energy Management in the Ferroalloy Business
M.S. Rennie, P.J. Brereton-Stiles and N. Singh
Theory and Application of Magnesia Ramming Material in
Ferroalloy Refining Furnaces
S. Wang, Y. Jin and G. Li
Fundamentals
Session Chairpersons: P.C. Pistorius & N. Sano
Thermodynamics Applied to Ferro-Alloys Smelting (Keynote)
J. Lehmann, H. Gaye and F. Bonnet
Recent Developments in Physico-chemical Characterisation and
Modelling of Ferroalloy Slag
Systems (Keynote)
S. Jahanshahi, S. Sun and L. Zhang
New Findings in Research of Solid Phase Reactions in Chromite
Ore Reduction Processes
A.V. Roschin, V.N. Karnoukhov, V.E. Roschin and N.V.
Malkov
Splash Generation and Formation of Surface Waves in a Bottom
Blown Ferroalloy Refining
Vessel
G. Akdogan and R.H. Eric
Manganese fundamentals
Session Chairpersons: W.J. Rankin & Q. Roux
Improvement of High-temperature Electric Characteristics of
Manganese Ores
Y. Miyauchi, T. Nishi, K. Saito and Y. Kizu
Rate Control Mechanism in Solid State Decarburization of
Ferromanganese
P.J. Bhonde and R.D. Angal
Reduction of Manganese Ores by Methane-Containing Gas
O.Ostrovski, N. Anacleto and S. Ganguly
Phase Equilibria in High MgO Ferro- and Silico-Manganese
Smelting Slags
B. Zhao, E. Jak and P. Hayes
Furnace design i
Session Chairpersons: R.B. Nourse & N.M. O'Brien
The Transformation of Ferrochromium Smelting Technologies
During the Last Decades
(Keynote)
J. Daavittila, M. Honkaniemi and P. Jokinen
New Trends in Submerged Arc Furnace Technology
J. Kunze and R. Degel
Developments in Furnace Technology for Ferro-Nickel
Production
N. Voermann, T. Gerritsen, I. Candy, F. Stober and A.
Matyas
Metallurgical Characteristics of the MEFOS 3 MW DC arc
furnace
G. Ye, J. Alexis and E. Burstrm
Modelling and simulation I
Session Chairpersons: J.A. Bakken & M.A. Reuter
The Application of Numerical Modelling to the Design of
Electric Furnaces (Keynote)
L.H. Gunnewiek, L. Oshinowo, T. Plikas and R. Haywood
DC Furnace Containment Vessel Design using Computational Fluid
Dynamics
B. Henning, M. Shapiro and L.A. le Grange
A Finite Element Model of a Soderberg Electrode with an
Application in Casing Design
I. Mc Dougall, C.F.R. Smith, B. Olmstead and W.A. Gericke
Mathematical Model of Heat and Mass Transfer in the Steel Belt
Sintering Process
L. Hekkala, T. Fabritius and J. H„rkki
Manganese
Session Chairpersons: P.C. Hechter & B. Madelin
The Development and Application of a HCFeMn Furnace Simulation
Model for Assmang Ltd.
B.R. Broekman and K.J.R. Ford
Computer Simulation of the Equilibrium Relations Associated
with the Production of
Manganese Ferroalloys
K. Tang and S.E. Olsen
Use of Comilog Ore in Ferromanganese Production
M. Tangstad, P. Calvert, H. Brun and A.G. Lindseth
The Smelting of Manganese Carbonate Ore
P. O'Shaughnessy, J.K. Kim and B.W. Lee
Reductants
Session Chairpersons: P.C. Hayes & O. Raaness
Reductant Characterisation and Selection - Implications for
Ferroalloys Processing
(Keynote)
V. Sahajwalla, M. Dubikova and R. Khanna
The Characterisation of Carbon Reductants in the Metallurgical
Industry - A Case Study
R. Falcon, V. du Cann, D. Comins, R. Erasmus, P. den Hoed and
A. Luckos
The Behaviour of Coke in Submerged Arc Furnace Smelting of
Ferromanganese
S. Kamalpour and W.J. Rankin
Use of Charcoal in Silicomanganese Production
B. Monsen, M. Tangstad and H. Midtgaard
Modelling and simulation II
Session Chairpersons: B. Olmstead & M. Shapiro
Arc-Electrode Interactions in Silicon and Ferrosilicon
Furnaces
G. Saevarsdottir, M.Th. Jonsson and J.A.Bakken
Simulation of the Electric Field in a Submerged Arc
Furnace
M. Dhainaut
Sensitivity Analysis of a Dynamic Model for Submerged Arc
Silicon Furnaces
B.F. Lund, B.A. Foss, K.R. Lov†sen and B.E. Ydstie
Electrometallurgical Relationships in Electric Smelting
Furnaces
J. Persson and N.G. Bliss
Refined manganese and silicomanganese
Session Chairpersons: B.R. Broekman & D.B. Wellbeloved
Silicomanganese Production - Process Understanding
S.E. Olsen and M. Tangstad
Optimisation of SiMn Production at Transalloys
K. Bisaka, J. Griesel and P.H.F. Bouwer
Factors Affecting Silicomanganese Production Using Manganese
Rich Slag in the Charge
M. Eissa, A. Fathy, A. Ahmed, A. El-Mohammady and K.
El-Fawakhry
The Production of Refined Ferromanganese at Cato Ridge
Alloys
R. Burger and M Masukawa
Furnace design ii
Session Chairpersons: S. Basista & A.J. Dzermejko
Monitoring and Control of Furnace 1 Freeze Lining at Tasmanian
Electro-Metallurgical
Company
A. de Kievit, S. Ganguly, P. Dennis and T. Pieters
The Truths and Myths of Freeze Lining Technology for Submerged
Arc Furnaces
P.L. Duncanson and J.D. Toth
"Freeze" Lining on M12 Furnace: Motivation, Installation and
Operation
A.M. Hearn, A.S.J. van Rensburg and J.R. Henning
Application of a High-Intensity Cooling System to DC-Arc
Furnace Production of Ferrocobalt
at Chambishi
L.R. Nelson, R. Sullivan, P. Jacobs, E. Munnik, P. Lewarne, E.
Roos, M.J.N. Uys, B. Salt, M.
de Vries, K. McKenna, N. Voermann and B.O. Wasmund
Markets and applications
Session Chairpersons: J.P. McLaughlan & P. Ryan
Emerging Steel and Specialty Steel Grades and Production
Technologies - Impacts on the
Selection and Use of Ferroalloys (Keynote)
R. Dippenaar
Preliminary Investigations of Low-Nickel Stainless Steels for
Structural Applications
J. Kerr and R. Paton
An Overview of Current Manganese and Chromium Ferroalloy
Production in Russia
L.A. Smirnov, V.I. Zhuchkov, E.I. Arzamastsev and A.A.
Babenko
Chromium Use by Market in the United States
J.F. Papp
Sensors and control
Session Chairpersons: C. Aldrich & J.A.M. Rademan
Rapid Sensors for Ferroalloy Production and Processing
(Keynote)
M. Iwase, A. McLean, K. Katogi and K. Wakimoto
Towards Predictive Control of Ferroalloy Furnaces: Combining
Thermochemistry, Inventory
Modelling and Systems Engineering
J.J. Eksteen, S.J. Frank and M.A. Reuter
Integrated Furnace Controls: Implementation on a Covered-Arc
(Shielded Arc) Furnace at
Cerro Matoso
J. Janzen, T. Gerritsen, N. Voermann, E.R. Veloza and R.C.
Delgado
Electrodes
Session Chairpersons: H. Johansson & J. Kerr
Melting and Densification of Electrode Paste Briquettes in
Soderberg Electrodes
B. Larsen, J.P.M. Amaro, S.Z. Nascimento, K. Fidje and H.
Gran
Insights into the Influences of Paste Additions and Levels on
Sderberg Electrode
Management
L.R. Nelson and F.X. Prins
Environment and health
Session Chairpersons: W.A. Gericke & M. Huvinen
Chemical Risk Assessment at the International Programme on
Chemical Safety (Keynote)
A. Aitio
Human Health Risk Assessment for Metallic Chromium and
Trivalent Chromium in
Accordance with European Union Legislation
M. Luotamo and V. Riihim„ki
Hexavalent Chromium Air Dispersion Modelling in the South
African Ferrochromium
Industry
L.W. Burger
Silicon
Session Chairpersons: J. Brosnan & J-P. Bucher
Reaction Mechanisms of Charcoal and Coke in the Silicon
Process
E.H. Myrhaug, J. Kr. Tuset and H. Tveit
Low-Silicon Ferrosilicon Production from Iron Ore Materials in
an Oxygen Reactor
A.V. Pavlov, K.L. Kossyrev, A.E. Semin, A. Korostylev and V.A.
Grygorian
Controlled Solidification of Ferrosilicon
E. Ott and L. Arnberg
Casting and Cooling/Crushing of Silicon Metal and Silicon Alloy
at B‚cancour Silicon Inc.
R. Boisvert, D. Leblanc, D. Ksinsik and C. Roche
The New Copper Casting-Machine: Experiences at
Ferroatlantica
J. Bullўn and A. More
Post taphole
Session Chairpersons: J.P.W. Bennie & P-A. Lundstrom
"Induref" - Induction Ladle Refining Furnace for Secondary
Metallurgical Applications
M. Bhandari and D. Norval
Induction Melting of Ferro-Alloy Fines
C. Lemire and A. Biscaro
Post Taphole Practices Adding Value
H. Hearnden
Atomisation of Ferroalloys
J.J. Dunkley and D. Norval
The Recovery of Chrome and Manganese Alloy Fines from
Slag
J.H. van Reenen, H. Thiele and C. Bergman
Chromium operations
Session Chairpersons: J. Basson & A.P. Riley
Distributed Compositional and Temperature Nature of Melts in
Submerged and Open Arc
Furnaces in High Carbon Ferrochrome Production
J.J. Eksteen, S.J. Frank and M.A. Reuter
Technological Change Yields Beneficial Process Improvement for
Low Carbon Ferrochrome
at Zimbabwe Alloys
N.R. Shoko and J. Chirasha
Effect of Chrome Ore Quality on Ferrochrome Production
Efficiency
M.H.Farjadi and J.Azari
Air Quality Management in the North West Province of South
Africa - A Successful
Partnership with Industry
W. Bryszewski and J. Visser
Ultrafine Particles: Aggravating Exposure Factor?
W.C.A. van Niekerk and M.H. Fourie