NATEF standards job sheets : manual transmissions

Front Cover......Page 1
Title Page......Page 2
Copyright......Page 3
Contents......Page 4
NATEF Task List For Manual Drive Train And Axles......Page 6
Definition of Terms Used In The Task List......Page 8
Cross-Reference Guide......Page 12
Preface......Page 14
Clutch......Page 16
Synchronizers......Page 18
Transaxles......Page 19
Rear-Wheel-Drive Axle Shafts and Bearings......Page 20
Drive Shafts and Universal Joints......Page 21
Hybrid Vehicles......Page 22
Personal Protection......Page 23
Tool and Equipment Safety......Page 24
Working Safely on High Voltage Systems......Page 25
Hazardous Materials and  Wastes......Page 26
Transaxle Removal and Installation Equipment......Page 29
Micrometers......Page 30
Feeler Gauge......Page 31
Dial Indicator......Page 32
Gear and Bearing Pullers......Page 33
Retaining Ring Pliers......Page 34
Service Information......Page 35
Manual Transmissions Job Sheet 1: Filling Out a Work Order......Page 36
Manual Transmissions Job Sheet 2: Identifying Problems and Concerns......Page 40
Manual Transmissions Job Sheet 3: Gathering Vehicle Information......Page 44
Manual Transmissions Job Sheet 4: Drive Train Fluid Service......Page 48
Manual Transmissions Job Sheet 5: Troubleshoot a Clutch Assembly......Page 52
Manual Transmissions Job Sheet 6: Clutch Linkage Inspection and Service......Page 58
Manual Transmissions Job Sheet 7: Hydraulic Clutch Service......Page 62
Manual Transmissions Job Sheet 8: Clutch Inspection and Service......Page 66
Manual Transmissions Job Sheet 9: Remove and Install a Transmission or Transaxle......Page 74
Manual Transmissions Job Sheet 10: Disassemble and Reassemble a Typical Transaxle......Page 80
Manual Transmissions Job Sheet 11: Inspect and Service an Extension Housing......Page 84
Manual Transmissions Job Sheet 12: Diagnosing Noise Problems......Page 88
Manual Transmissions Job Sheet 13: Road Test a Vehicle for Transmission Problems......Page 94
Manual Transmissions Job Sheet 14: Inspect and Adjust Shift Linkage......Page 96
Manual Transmissions Job Sheet 15: Checking the Transaxle Mounts......Page 100
Manual Transmissions Job Sheet 16: Sealing a Transmission or Transaxle......Page 104
Manual Transmissions Job Sheet 17: Servicing FWD Final Drives......Page 108
Manual Transmissions Job Sheet 18: Inspecting Internal Shift Mechanisms......Page 112
Manual Transmissions Job Sheet 19: Servicing Gears and Synchronizers......Page 114
Manual Transmissions Job Sheet 20: Check Fluid in a Manual Transmission and Transaxle......Page 120
Manual Transmissions Job Sheet 21: Testing Transmission Sensors and Switches......Page 122
Manual Transmissions Job Sheet 22: Electronic Controlled Transmissions......Page 128
Manual Transmissions Job Sheet 23: Drive Axle Inspection and Diagnosis......Page 130
Manual Transmissions Job Sheet 24: Diagnosing RWD Noise and Vibration Concerns......Page 134
Manual Transmissions Job Sheet 25: Servicing FWD Wheel Bearings......Page 142
Manual Transmissions Job Sheet 26: Servicing Outer and Inner CV Joints......Page 146
Manual Transmissions Job Sheet 27: Servicing the Center Support Bearing......Page 152
Manual Transmissions Job Sheet 28: Drive Axle Leak Diagnosis......Page 154
Manual Transmissions Job Sheet 29: Companion Flange and Pinion Seal Service......Page 158
Manual Transmissions Job Sheet 30: Measure and Adjust Pinion Depth, Bearing Preload, and Backlash......Page 162
Manual Transmissions Job Sheet 31: Servicing the Ring and Pinion Gears......Page 166
Manual Transmissions Job Sheet 32: Differential Case Service......Page 168
Manual Transmissions Job Sheet 33: Limited-Slip Differential Diagnostics......Page 170
Manual Transmissions Job Sheet 34: Differential Housing Service......Page 172
Manual Transmissions Job Sheet 35: Servicing Limited Slip Differentials......Page 176
Manual Transmissions Job Sheet 36: Axle Shaft and Bearing Service......Page 178
Manual Transmissions Job Sheet 37: Road Test a Transfer Case......Page 184
Manual Transmissions Job Sheet 38: Servicing Transfer Case Shift Controls......Page 186
Manual Transmissions Job Sheet 39: Removing and Installing a Transfer Case......Page 190
Manual Transmissions Job Sheet 40: Disassemble and Reassemble a Transfer Case......Page 192
Manual Transmissions Job Sheet 41: Inspecting Front-Wheel Bearings and Locking Hubs......Page 196
Manual Transmissions Job Sheet 42: Check Fluid in a Transfer Case......Page 198
Manual Transmissions Job Sheet 43: Servicing 4WD Electrical Systems......Page 200
Manual Transmissions Job Sheet 44: Tire Size Changes......Page 206