Modern diesel technology : heavy equipment systems

Cover
Contents
Preface for Series
Preface
Chapter 1: Safety
	Introduction
	Personal Protective Equipment
	Fire Safety
	Shop Equipment
	General Shop Precautions
	Hydraulics Personal Safety
	Chassis and Shop Electrical Safety
	Oxyacetylene Equipment
	Operator Protective Structures
	Online Tasks
	Summary
	Review Questions
Chapter 2: Hoisting and Rigging Systems
	Introduction
	Hoisting and Rigging Hazards
	Introduction to Hoisting and Rigging
	Elements Affecting Hoisting Safety
	Hardware, Wire Rope, Slings
	Types of Slings
	Rigging Hardware
	Crane Operations
	Online Task
	Summary
	Review Questions
Chapter 3: Introduction to Hydraulics
	Introduction
	Fundamentals
	Hydraulic Levers
	Types of Hydraulic System
	Online Tasks
	Summary
	Review Questions
Chapter 4: Hydraulic System Components
	Hydraulic Components
	Hydraulic Jacks
	Accumulators
	Pumps
	Valves
	Actuators
	Hydraulic Motors
	Conductors and Connectors
	Hydraulic Fluids
	Online Tasks
	Summary
	Review Questions
Chapter 5: Hydraulic Symbols and Schematics
	Symbols and Schematics
	Hydraulic Formulae
	Online Tasks
	Summary
	Review Questions
Chapter 6: Hydraulic System Maintenance and Diagnostics
	Maintenance
	Leakage
	LS/PC and Torque Limiting System Test
	Troubleshooting Charts
	Troubleshooting Procedure
	Online Tasks
	Summary
	Risk Assessment Questions
	Review Questions
Chapter 7: Hydraulic Brakes
	Introduction
	Fundamentals
	Basic Hydraulic Brake System Components
	Internal Wet Disc Brakes
	Testing/Adjusting and Troubleshooting
	Online Tasks
	Summary
	Risk Assessment Questions
	Review Questions
Chapter 8: Spring-Applied, Hydraulically Released Brakes
	Introduction
	Basic Brake System Components
	Spring-Applied Brake System Operation
	Maintenance
	Testing and Adjusting
	Online Tasks
	Summary
	Risk Assessment Questions
	Review Questions
Chapter 9: Air-Over-Hydraulic Brake Systems
	Introduction
	The Air Supply Circuit
	Foundation Brakes
	Air-Over-Hydraulic Brakes Operation
	Online Tasks
	Summary
	Risk Assessment Questions
	Review Questions
Chapter 10: Introduction to Powertrains
	Introduction
	Gear Fundamentals
	Gear Geometry
	Gear Pitch
	Gear Speed and Torque
	Online Tasks
	Summary
	Review Questions
Chapter 11: Powershift Transmissions
	Introduction
	Forward/Reverse Shuttled Transmissions
	Torque Converters/Fluid Couplings
	Planetary Gearing
	Clutch Packs
	Compound Planetary Transmissions
	Powertrain Electronic Control System
	Multiple Countershaft Transmissions
	Multiple Countershaft Transmission Powerflows
	Powershift Transmission Maintenance and Repair
	Powershift Transmissions Diagnostics
	Online Tasks
	Summary
	Review Questions
Chapter 12: Hydrostatic Drive Systems and Hydraulic Retarder Systems
	Introduction
	Fundamentals
	Reverse Flow Control in Hydrostatic Drive Systems
	Displacement Control of Hydrostatic Drive Systems
	Open-Loop Hydrostatic Drive Systems
	Hydrostatic Drive System Maintenance
	General Troubleshooting (Closed-Loop) Procedure
	Hydrostatic Drive (Closed-Loop) Troubleshooting Procedure
	Hydraulic Retarder Systems
	Online Tasks
	Summary
	Risk Assessment Questions
	Review Questions
Chapter 13: Driveline Systems
	Introduction
	Fundamentals
	Construction Features
	Operating Principles
	Maintenance Procedures
	Failure Analysis
	Online Tasks
	Summary
	Risk Assessment Questions
	Review Questions
Chapter 14: Heavy-Duty Axles
	Introduction
	Fundamentals
	Construction Features
	Differential Operation
	Differential Gear Designs
	Power Dividers
	Lubrication
	Double Reduction Axles
	Two-Speed Drive Axles
	Drive Axle Configurations
	Drive Axle Lubrication
	Drive Axle Inspection
	Axle Repair Procedures
	Failure Analysis
	Online Tasks
	Summary
	Risk Assessment Questions
	Review Questions
Chapter 15: Final Drives
	Introduction
	Fundamentals
	Construction Features
	Chain Drives
	Maintenance and Lubrication
	Final Drive Bearing Adjustment
	Failure Analysis
	Online Tasks
	Summary
	Risk Assessment Questions
	Review Questions
Chapter 16: Steering Systems
	Introduction
	Fundamentals
	Front-Wheel Steer System
	Steering Geometry Terminology
	Drive Steer Axle
	Steering System Maintenance
	Differential Steer Systems
	Steering Clutch and Steer Systems
	All-Wheel Steer
	Steering Operation
	Articulating Steering
	Online Tasks
	Summary
	Risk Assessment Questions
	Review Questions
Chapter 17: Tracks, Tires, and Rim and Ground-Engaging Equipment
	Introduction
	Fundamentals
	Track and Undercarriage Components
	Undercarriage Operation and Terminology
	Maintenance and Adjustments
	General Guide to Troubleshooting Track Problems
	Tires and Rims
	Online Tasks
	Summary
	Risk Assessment Questions
	Review Questions
Chapter 18 Suspension Systems
	Introduction
	Fundamentals
	Articulating Truck Suspension System
	Reuse of Gas/Hydraulic Suspension System Components
	Load, Haul, and Dump Ride Control Suspension Systems
	Ride Control Suspension System Testing and Adjusting
	Equalizing Beam Suspension Systems
	Solid Rubber Suspension Systems
	Servicing Suspension Systems
	Troubleshooting Tips
	Assembly, Disassembly, and Replacement Procedures
	Online Tasks
	Summary
	Risk Assessment Questions
	Review Questions
Chapter 19: Machine and Equipment Electronics
	Introduction
	Electronic Control Unit
	Input Circuit
	Output Circuit
	Joysticks
	Self-Diagnostics and Programming
	Making the Connection
	Connect to Chassis Data Bus
	Radio Remote Control Systems (RRCSs)
	Online Task
	Summary
	Review Questions
Chapter 20: AC Electric Drive and Battery-Powered Machines
	Introduction
	AC-Drive Powertrain Components
	AC Powertrain Diagnostics
	Safe Work Practices on ED Vehicles
	Battery-Powered Equipment
	Online Tasks
	Summary
	Risk Assessment Questions
	Review Questions
Appendix A: Quick Conversion Formula
Appendix B: J1939 Message Decoder
Glossary
Index