Industry 4.0 and Advanced Manufacturing: Proceedings of I-4AM 2019

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Preface
About This book
About the Conference
Contents
About the Editors
Industry 4.0
Industry 4.0-Connected Drives Using OPC UA
	1 Introduction
	2 Overview of OPC UA
	3 Overview of PLCopen Motion Control
	4 Software Implementation
		4.1 2D Sketch to G Codes
		4.2 Programming of Motion Controller Using PLCopen
		4.3 OPC Expert
		4.4 Configuring Excel as a Client
	5 Network Analysis
	6 Hardware Implementation
	7 Conclusions and Future Work
	References
Conceptual Framework to Assess the Maturity and Readiness Towards Industry 4.0
	1 Introduction—Past, Present and Future
	2 Literature Review
		2.1 Proposed Conceptual Framework
	3 India’s Current Status Towards Industry 4.0
		3.1 Role of Government—As Felicitator
	4 Conclusion
	References
Prioritizing Drivers of Industry 4.0 Enabling Additive Manufacturing: A Case Study
	1 Introduction
	2 Literature Review
	3 Summary
	4 Methodology
	5 Case Study
	6 Result
	7 Conclusions
	References
IoT and Semantic-Based Manufacturing System in the Era of Industry 4.0
	1 Introduction
	2 Literature Review
	3 Methodology
		3.1 Semantic Technology
		3.2 IoT Devices
		3.3 Ontological Modeling
	4 Conclusion
	References
Towards Socio-Technical Network Analysis (STNA) in the Connected World of Industry 4.0 and Digital Manufacturing
	1 Introduction
	2 Background
		2.1 The Socio-Technical Network in Digital Construction
		2.2 Transactive Memory Systems (TMS)
	3 Towards Measures for Socio-Technical Network Analysis
		3.1 Building on Measures Used in Social Network Analysis
		3.2 Assessment Matrix
	4 Discussion and Conclusions
	References
Intelligent Analytics for Factory Energy Efficiency
	1 Introduction
		1.1 Energy Analytics
	2 Methodology
		2.1 Descriptive and Diagnostic Analytics
		2.2 Benefits of Energy Analytics
	3 Case Study
	4 Energy Analytics Audit
	5 Impacts of Energy Loss
	6 Summary and Conclusion
	References
Smart Multi-material Weight Tracking Resource Bin
	1 Introduction
	2 Case Study
	3 Methodology
	4 Design
		4.1 Hardware Design
		4.2 Architecture and Working
	5 Execution
		5.1 Field Trial Observations
	6 Conclusion
	References
A Conceptual Model for Smart Manufacturing Systems
	1 Introduction
	2 Related Work
	3 Proposed Model
		3.1 Description
		3.2 Guidelines
		3.3 Useful Criteria
	4 Illustrative Example
	5 Summary and Conclusions
	6 Future Work
	References
Digital Manufacturing
Casting Yield Improvement Using Modeling and Simulation Technique
	1 Introduction
	2 Importance of Yield
	3 Methodology
		3.1 Study of Existing Process
		3.2 Simulation Results for Existing Method
		3.3 Modification in Gating Design and Results
	4 Conclusions
	References
Comparison of Two Different Simulation Methods for the Finite Element Analysis of Electromagnetic Forming and Perforation (EMFP) of Tubes
	1 Introduction
	2 Experiments
	3 Simulation Models
		3.1 Non-coupled Simulations
		3.2 Coupled Simulations
	4 Result and Discussion
	5 Conclusion
	References
Impact of Digital Manufacturing in Industrial Transformation
	1 Introduction
	2 Traditional and Digital Manufacturing
	3 Driving Forces
	4 Digital Manufacturing Approach for Industrial Transformation
		4.1 Digital Factory Planning
		4.2 Time Study and Line Balancing
		4.3 Capacity Calculations
		4.4 Manufacturing Process Planning, Simulation and Validation
		4.5 Ergonomic Analysis and Simulation
		4.6 Offline Programming (OLP)
	5 Case Study on BIW Welding Process
		5.1 Development of 3D Layout
		5.2 Process Simulation
		5.3 MODAPTS and Ergonomics
		5.4 Issues Identified
		5.5 Results
	6 Conclusion
	References
Implementation of Quality Information Framework (QIF): Towards Automatic Generation of Inspection Plan from Model-Based Definition (MBD) of Parts
	1 Introduction
		1.1 Quality Information Framework (QIF) and Its Structure
		1.2 Dimensional Measuring Interface Standard (DMIS)
	2 Literature Review
	3 QIF Software Developments and XML Implementation
		3.1 Source Code Binders
		3.2 A Framework for QIF to DMIS
	4 Conclusion
	References
Building of a Cloud Factory—A Platform for Digital Manufacturing
	1 Introduction
	2 Literature Review
	3 Functional Blocks of the System
	4 Testing of the Cloud Factory
	5 Results and Conclusions
	6 Limitations
	7 Future Scope
	References
Automated Tolerance Analysis of Mechanical Assembly Using STEP AP 242 Managed Model-Based 3D Engineering
	1 Introduction
	2 Literature Review
	3 Methodology
		3.1 CAD Model and GD&T Extraction from STEP AP242 File
		3.2 Tolerance Analysis Using Matrix Model
	4 Case Study
		4.1 Tolerance Analysis
	5 Conclusion
	References
Assembly Management Software Integrated with Additive Manufacturing for Micro, Small, and Medium Enterprises
	1 Introduction
	2 Software Architecture
		2.1 Overview
		2.2 GUI Panels
		2.3 Connectivity Module
	3 Result
	4 Discussion
	References
Materials Processing and Joining
Application of Design for Additive Manufacturing to an Automotive Component
	1 Introduction
	2 DFAM Methods
		2.1 Topology Optimization
		2.2 Direct Printing of Assemblies
		2.3 Design by Build Orientation
		2.4 Support Structure Reduction
		2.5 Design by Lattice Structure
	3 Case Study
		3.1 CAD Modelling and FEA Analysis
	4 Results and Discussions
		4.1 Topology Optimization
		4.2 Direct Printing of Assemblies
		4.3 Design by Build Orientation
		4.4 Support Structure Reduction
		4.5 Design by Lattice Structure
		4.6 Discussions
	5 Conclusion
	References
Fabrication of Single and Dual Adhesive Bonded Lap Joints Between Dissimilar Composite Adherends
	1 Introduction
	2 Manufacture of Composite Laminates
		2.1 Fabrication of CFRP and GFRP Laminates
	3 Manufacture of Composite Joints
	4 Experimental Testing
	5 Results and Discussions
	6 Conclusions
	References
Perceptions and Dynamics Affecting Acceptance of 3D-Printed Bridal Lehenga in India
	1 Introduction
	2 Literature Review
		2.1 Additive Manufacturing
		2.2 Wedding Industry and Bridal Wear in India
		2.3 Theoretical Framework
	3 Methodology
		3.1 Sample
		3.2 Data Collection
		3.3 Data Analysis
		3.4 Delimitation of the Study
	4 Results
		4.1 Sample
		4.2 Major Themes
	5 Discussion
		5.1 How Are Consumers’ Perceptions, Attitude and Adoption Intention Concerning 3D-Printed Bridal Lehenga Influenced by External Variables?
		5.2 What Are the Major Deciding Factors in Consumers’ Perceptions, Attitude and Adoption Intention Concerning 3D-Printed Bridal Lehenga?
	6 Conclusion
	References
Surface Morphology and Metallurgical Studies on Gas-Assisted Laser Beam Hybrid Micromachined Steel
	1 Introduction
	2 Experimentation
		2.1 CO2 Laser Test Set up
		2.2 Experimentation
	3 Results and Discussion
		3.1 Effect of Laser Power and Gas Pressure on Hole Diameter
		3.2 Effect of Laser Power and Gas Pressure on Hole Taper Length
		3.3 Surface Morphology and Elemental Composition Analysis
		3.4 Elemental Composition of the Surface
	4 Conclusion
	References
A Study on the Tribological Behavior of Al/B4C/Graphite Hybrid Composite Fabricated by Friction Stir Processing
	1 Introduction
	2 Materials and Methods
	3 Results and Discussion
	4 Conclusion
	References
Additive Manufacturing of Lattice Structures for Heat Transfer Enhancement in Pipe Flow
	1 Introduction
	2 Lattice Selection
	3 Lattice Design and 3D Printing
		3.1 Gyroid
		3.2 Star Kagome
		3.3 Body-Centered Cubic (BCC) Lattice
	4 Conjugate Heat Transfer (CHT) Analysis
		4.1 Geometry
		4.2 Solver Setup and Boundary Conditions
		4.3 Validation for Baseline Design
		4.4 Heat Transfer Rate
		4.5 Pressure Drop
		4.6 Overall Enhancement Factor (OEF)
	5 Conclusions
	References
Influence of Workpiece Height on Induction Heating Process for Printing 3D Metal Structures
	1 Introduction
	2 Experimental Setup and Temperature Control
		2.1 Experimental Setup Description
		2.2 Temperature Measurement and Control
	3 Influence of Height: Theoretical and Numerical Modelling
		3.1 Theoretical Modelling Description
		3.2 Numerical Modelling Description
	4 Result and Discussions
	5 Conclusion
	References
Controls, Autonomous Systems and Robotics
Zone-Based Path Planning of a Mobile Robot Using Genetic Algorithm
	1 Introduction
	2 Problem Formulation
	3 Solution Techniques
		3.1 Encoding of an Individual
		3.2 Fitness Evaluation
		3.3 Selection for GA
		3.4 Crossover for GA
		3.5 Modified Mutation for GA and SA
	4 Experiments and Results
	5 Conclusion
	References
Workspace Reconstruction for Designing Modular Reconfigurable Manipulators
	1 Introduction
	2 Problem Definition
	3 Environment Hierarchies
	4 Workspace Reconstruction Framework
		4.1 Data Capture
		4.2 Mesh Generation
	5 Results
	6 Conclusion
	References
Machine Component Fault Classification Using Permutation Entropy and Complexity Representation of Vibration Signals
	1 Introduction
	2 Methods
	3 Application: Ball Bearing Condition Monitoring
	4 Discussion
	References
Sustainable Manufacturing
Barriers to Successful Implementation of Sustainable Practices in Small and Medium Enterprises (SMEs)
	1 Introduction
	2 Literature Review
		2.1 Internal Barriers
		2.2 External Barriers
	3 Framework and Methodology
	4 Discussion
	5 Conclusion
	6 Limitations
	7 Scope of Future Work
	References
Synthesis and Testing of Novel Neem Oil-Based Cutting Fluid with Ionic Liquid Additives
	1 Introduction
	2 Literature Review
	3 Materials and Methods
		3.1 Base Oil–Neem Oil
		3.2 Surfactants—Tween 20 and Span 80
		3.3 Selection of Ionic Liquid
		3.4 Preparation Method of Emulsions
	4 Methodology
		4.1 Machining Operation
		4.2 Tool Chip Tribometer
	5 Results and Discussion
		5.1 Drilling Results
		5.2 Tool Chip Tribometer Results
		5.3 Surface Roughness Analysis
	6 Conclusions
	References
Supply Chains
Adaptive Inventory Replenishment for Dynamic Supply Chains with Uncertain Market Demand
	1 Introduction
	2 The Replenishment Model
		2.1 Problem Definition
		2.2 Inventory Policies
		2.3 States and Actions
		2.4 Reinforcement Learning Algorithm
	3 Simulation Runs and Experiments
	4 Conclusions
	References