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ویرایش:
نویسندگان: Kenneth Storm
سری:
ISBN (شابک) : 0128186488, 9780128186480
ناشر: Gulf Professional Publishing
سال نشر: 2019
تعداد صفحات: 321
زبان: English
فرمت فایل : PDF (درصورت درخواست کاربر به PDF، EPUB یا AZW3 تبدیل می شود)
حجم فایل: 3 مگابایت
در صورت تبدیل فایل کتاب Industrial Process Plant Construction Estimating and Man-Hour Analysis به فرمت های PDF، EPUB، AZW3، MOBI و یا DJVU می توانید به پشتیبان اطلاع دهید تا فایل مورد نظر را تبدیل نمایند.
توجه داشته باشید کتاب برآورد احداث کارخانه فرآیند صنعتی و تجزیه و تحلیل زمان انسان نسخه زبان اصلی می باشد و کتاب ترجمه شده به فارسی نمی باشد. وبسایت اینترنشنال لایبرری ارائه دهنده کتاب های زبان اصلی می باشد و هیچ گونه کتاب ترجمه شده یا نوشته شده به فارسی را ارائه نمی دهد.
برآورد ساخت و ساز کارخانه فرآیندهای صنعتی و تجزیه و تحلیل انسان-ساعت بر روی کارخانه های فرآیند صنعتی تمرکز می کند و برآوردگر را قادر می سازد تا کاربردهای آماری، جداول داده های تخمینی و برگه های تخمین را برای استفاده از روش هایی برای جمع آوری، سازماندهی، خلاصه سازی اعمال کند. ارائه و تجزیه و تحلیل داده های تاریخی انسان ساعت. کتاب با مقدمهای شروع میشود که به نیروی کار، اندازهگیری بهرهوری، جمعآوری دادههای تاریخی، تأیید دادهها، روشهای تخمین و عوامل مؤثر بر بهرهوری نیروی کار ساختمانی و تأثیر دادهها اختصاص دارد. در ادامه به بررسی آمارهای ساختوساز و صفحات گسترده ریاضی میپردازد که با دامنههای دقیق کار، از نیروگاههای زغالسنگ گرفته تا پالایشگاههای نفت و نیروگاههای خورشیدی و غیره دنبال میشوند.
این کتاب به مدیران پروژه های صنعتی، برآوردگران و مهندسان با سطح جزئیات و کاربرد عملی برای عملیات صنعتی امروزی کمک می کند. این یک منبع ایده آل برای کسانی است که در مهندسی، فناوری و برآورد ساخت و ساز درگیر هستند.
Industrial Process Plant Construction Estimating and Man-Hour Analysis focuses on industrial process plants and enables the estimator to apply statistical applications, estimate data tables, and estimate sheets to use methods for collecting, organizing, summarizing, presenting and analyzing historical man-hour data. The book begins with an introduction devoted to labor, productivity measurement, collection of historical data, verification of data, estimating methods, and factors affecting construction labor productivity and impacts of data. It goes on to explore construction statistics and mathematical spreadsheets that are followed by detailed scopes of work, ranging from coal-fired power plants, to oil refineries and solar plants, among others.
This book will aid industrial project managers, estimators and engineers with the level of detail and practical utility for today's industrial operations. It is an ideal resource for those involved in engineering, technology and construction estimation.
Cover Front-Matte_2019_Industrial-Process-Plant-Construction-Estimating-and-Man-Ho Front Matter Copyrigh_2019_Industrial-Process-Plant-Construction-Estimating-and-Man-Hour- Copyright Preface_2019_Industrial-Process-Plant-Construction-Estimating-and-Man-Hour-A Preface Introductio_2019_Industrial-Process-Plant-Construction-Estimating-and-Man-Ho Introduction Introduction Labor productivity and analysis Labor-Man-hour unit rates Productivity measurement Validate and clarify man-hour table using graphic analysis Regression analysis and correlation Method of least squares Linear regression: Fitting a straight line Elements of a regression equation (linear, first-order model) Assumptions of linear regression Method of least squares Least squares line Correlation Correlation coefficient Coefficient of determination, r2 or R2 Nonrepetitive one-cycle time study and man-hour analysis Estimating methods Comparison method Estimating equipment by comparison The main advantages of comparison method Comparison of graphic analysis of data (Fig. 3) Unit quantity method Factors affecting labor productivity and impacts of overtime Labor factors Work sampling and man hour analysis 1 Introduction to construction statistics using Excel Section introduction-Introduction to construction statistics using Excel Graphic analysis of data Straight-line graph Linear regression and method of least squares Linear regression: Fitting a straight line Elements of a regression equations (linear, first-order model) Assumptions of linear regression Method of least squares Least square line Using Excel to forecast boiler tube replacement Correlation Correlation coefficient Coefficient of determination, r2 Excel functions Time series Simple moving average Excel functions Simple exponential smoothing The mean, variance and standard deviation measures of central tendency statistical formulas for the mean, variance a ... The mean, variance and standard deviation measures of central tendency The mean, variance and standard deviation measures of central tendency 2 Process piping Section introduction-Piping schedules and tables Piping section general notes General welding notes Schedule A-Oil refinery piping Handle and install pipe, carbon steel, welded joint Facility-Oil refinery Welding butt weld, carbon steel, and SMAW-Uphill Facility-Oil refinery Welding-SOL, TOL, and WOL Facility-Oil refinery PWHT craft support labor Facility-Oil refinery Field bolt up of flanged joints by weight class Facility-Oil refinery Field handle valves/specialty items by weight class Facility-Oil refinery Schedule B-Diesel power plant piping Handle and install pipe, carbon steel, and welded joint Facility-Diesel power plant Welding butt weld, carbon steel, and SMAW-Downhill Facility-Diesel power plant Welding-SOL, TOL, and WOL Facility-Diesel power plant PWHT craft support labor Facility-Diesel power plant Field bolt up of flanged joints by weight class Facility-Diesel power plant Field handle valves/specialty items by weight class Facility-Diesel power plant Schedule C-Solar power plant piping Handle and install pipe, carbon steel, and welded joint Facility-Solar power plant Welding butt weld, carbon steel, and SMAW-Uphill Facility-Solar power plant Welding-SOL, TOL, and WOL Facility-Solar power plant Welding stub in Facility-Solar power plant PWHT craft support labor Facility-Solar power plant Field bolt up of flanged joints by weight class Facility-Solar power plant Field handle valves/specialty items by weight class Facility-Solar power plant Schedule D-Alloy and nonferrous weld factors Welding percentages for alloy and nonferrous metals Schedule E-Industrial plant piping Welding, carbon steel, and socket weld Facility-Industrial plant Hydrostatic testing Facility-Industrial plant Cut and prep weld joint Facility-Industrial plant PVC piping Facility-Industrial plant Copper piping Facility-Industrial plant Screwed pipe Facility-Industrial plant Schedule K-Underground drainage piping for industrial plants Handle and install pipe and cast iron-Lead and mechanical joint Facility-Industrial plant (underground drainage piping) Handle and install pipe and cast iron soil-No hub Facility-Industrial plant (underground drainage piping) Handle and install pipe, concrete, and vitrified clay Facility-Industrial plant (underground drainage piping) Pipe trench-Machine, hand excavation, backfill, and sand bedding Schedule G-Simple foundations for industrial plants Schedule M-Pipe supports and hangers Facility-Industrial plant, pipe supports, and hangers Standard and line pipe-Wall thickness 3 Oil refinery Section introduction Stripper unit Scope of field work required for stripper unit Scope of work-field erection Stripper unit estimating data Vessels/columns-Pressure equipment sheet 1 Horizontal vessels-Pressure equipment sheet 2 Heaters, heat exchangers, and air coolers sheet 3 Pump-Centrifugal sheet 4 Filter and reactor sheet 5 Stripper unit estimate Vessels/columns-Pressure equipment sheet 1 Horizontal vessels-Pressure equipment sheet 2 Heaters, heat exchangers, and air coolers sheet 3 Pump-Centrifugal sheet 4 Filter and reactor sheet 5 Recycle compressor reciprocating sheet 6 Stripper unit-Equipment installation man-hours 4 Waste heat boiler Equipment descriptions Boiler pressure parts Structural steel and boiler casing General scope of field work required for each 400,000lb./h waste heat boiler 400,000lb./h membrane wall boiler with ... 400,000lb./h waste heat boiler estimate data Drums, generating tubes, headers, side, front and rear wall panels sheet 1 Erect headers and panels, weld water wall tubes, burner, soot blower, superheater sheet 2 Down comers and code piping sheet 3 Waste heat boiler installation estimate Drums, generating tubes, headers, side, front and rear panels sheet 1 Erect headers and panels, weld water wall tubes, burner, soot blower, superheater sheet 2 Down comers and code piping sheet 3 Waste heat boiler-Equipment installation man-hours Scope of field work required for structural steel and boiler casing Structural steel and boiler casing estimate data Structural steel sheet 1 Boiler casing sheet 2 Structural steel installation estimate Structural steel sheet 1 Boiler casing sheet 2 Structural steel and boiler casing-equipment installation man hours 5 Pulp and paper Recovery boiler Reheat recovery boiler General scope of field work required for each recovery boiler sheet 1 Scope of work-field erection General scope of field work required for each recovery boiler sheet 2 scope of work-field erection Recovery boiler estimate data Erect drum, generating bank, integral economizers multiple header type sheet 1 Erect headers and panels, furnace wall and roof tubes, weld tubes and panels sheet 2 Erect/weld super heater, supply and riser tube, down comers, attemperators, sheet 3 Install smelt spout and hood and auxiliary boiler support steel and equipment, sheet 4 Recovery boiler installation estimate Erect drum, generating bank, integral economizers multiple header type sheet 1 Erect headers/panels, wall/roof tubes, weld tubes and panels sheet 2 Erect super heater, supply/riser down comers, attemperators sheet 3 Install spout and hood and auxiliary boiler steel and equipment, sheet 4 Recovery boiler installation man-hours General scope of field work required for each reheat recovery boiler sheet 1 Scope of work-field erection General scope of field work required for each reheat recovery boiler sheet 2 Scope of work-field erection General scope of field work required for each reheat recovery boiler sheet 3 Scope of work-field erection Reheat recovery boiler estimate data Erect drum, generating bank, integral economizers multiple header type sheet 1 Erect headers and panels, furnace wall and roof tubes, weld tubes and panels sheet 2 Erect/weld SH, reheater, supply/riser tube, down comers, attemperators, sheet 3 Install smelt spout and hood and auxiliary boiler support steel and equipment, sheet 4 Install tubular air heater, flues and ducts Reheat recovery boiler installation estimate Erect drum, generating bank, integral economizers multiple header type sheet 1 Erect headers, panels, furnace wall, roof tubes, weld tubes and panels sheet 2 Erect superheater, reheater, riser tube, down comers, attemperators, sheet 3 Install smelt spout and hood and auxiliary boiler support steel and equipment, sheet 4 Install tubular air heater, flues and ducts Reheat recovery boiler installation man-hours 6 Industrial package boiler Industrial package boilers Modular design General scope of field work required for each D-type package boiler sheet 1 Scope of work-field erection D-type package boiler estimate data Set boiler and install piping, flues, stack, economizer, and structural steel sheet 1 D-type package boiler installation estimate Boiler and piping, flues, stack, economizer, and structural steel sheet 1 D-type package boiler installation man-hours General scope of field work required for each field erected package boiler sheet 1 Scope of work-field erection Field erected package boiler estimate data Drums, tubes baffles, steel, casing, wind box, burner, sheet 1 Field erected package boiler installation estimate Drums, tubes baffles, steel, casing, wind box, burner, sheet 1 Field erected package boiler installation man-hours estimated actual General scope of field work required for each air heater Air heater estimate data Air heater sheet 1 Air heater installation estimate Air heater sheet 1 Air heater installation man-hours General scope of field work required for FD fan Fans FD fan estimate data FD fan sheet 1 FD fan installation estimate FD fan sheet 1 FD Fan Installation Man-Hours Field erected package boiler man-hour breakdown 7 Diesel power plant Section introduction-Piping and equipment Diesel power plant General scope of field work required for diesel power plant Scope of work-field erection Engines, couplings, and generators (B2) estimate data Engines, couplings, and generators (B2) estimate Engines, couplings, and generators (B2) installation man hours Engines and Aux platforms (A3) estimate data Engines and Aux platforms (A3) estimate Engines and Aux platforms (A3) installation man-hours Installation of pipe modules (B3) estimate data Installation of pipe modules (B3) estimate Installation of pipe modules (B3) installation man hours Exhaust gas system (A11) estimate data Exhaust gas system (A11) estimate Exhaust gas system (A11) installation man-hours Installation of SCR and urea system (A13) estimate data Installation of SCR and urea system (A13) estimate SCR and urea system (A13) installation man-hours Installation of cooling system (A10) estimate data Installation of cooling system (A10) estimate Cooling system (A10) installation man-hours Installation of intake air system (A11) estimate data Installation of intake air system (A11) estimate Intake air system (A11) installation man hours Installation of fire water system (A14) estimate data Installation of fire water system (A14) estimate Fire water system (A14) installation man hours Installation of utility gas heating system estimate data Installation of utility gas heating system estimate Utility gas heating system estimate installation man hours Installation of lube oil system (pump and tanks) estimate data Installation of lube oil system (pump and tanks) estimate Lube oil system (pump and tanks) installation man-hour Installation of utility water estimate data Installation of utility water estimate Utility water installation man hour Installation of secondary pipe support estimate data Installation of secondary pipe support estimate Secondary pipe support installation man hours Installation of valves list estimate data Installation of valves list estimate Valves list installation man-hour Installation of manometer/thermometer list estimate data Installation of manometer/thermometer list estimate Manometer/thermometer list installation man hour Leaking channel set estimate data Leaking channel set estimate Leaking channel set installation man hour Man hour breakdown Diesel power plant Owner-furnished equipment 8 Coal-fired power plant Equipment descriptions Equipment descriptions-Coal-fired boiler pressure parts sheet 1 Equipment descriptions-Coal-fired boiler pressure parts sheet 2 Equipment descriptions-Auxiliary equipment Equipment descriptions-Fan system sheet 1 Equipment descriptions-Fan system sheet 2 Equipment descriptions-Electrostatic precipitator sheet 1 Equipment descriptions-Electrostatic precipitator sheet 2 Equipment descriptions-Structural steel and boiler casing Equipment descriptions-Ductwork and breeching and bottom ash handling system General scope of field work required for each coal-fired boiler sheet 1 General Scope of Field Work Required for Each Coal-Fired Boiler Sheet 2 General scope of field work required for each coal-fired boiler sheet 3 General scope of field work required for each coal-fired boiler sheet 4 General scope of field work required for each coal-fired boiler sheet 5 General scope of field work required for each coal-fired boiler sheet 6 Coal-fired boiler estimate data Install drum, erect headers, panels, furnace wall, roof tubes, weld tubes/panels sheet 1 Install and weld attemperators, superheater, and reheat components sheet 2 Tubes, down comers, accessories, burner, soot blowers, economizer sheet 3 Tubes, down comers, accessories, burner, soot blowers, economizer sheet 4 Coal-fired boiler installation estimate Drum, headers, panels, furnace wall, roof tubes, weld tubes/panels sheet 1 Drum, headers, panels, furnace wall, roof tubes, weld tubes/panels sheet 2 Install and weld attemperators, superheater, and reheat components sheet 3 Install and weld attemperators, superheater, and reheat components sheet 4 Tubes, down comers, accessories, burner, soot blowers, economizer sheet 5 Tubes, down comers, accessories, burner, soot blowers, economizer sheet 6 Coal-fired boiler installation man-hours General scope of field work required for each coal silo and coal pulverizer coal silo Coal silo and pulverizer estimate data Install coal silo and pulverizer sheet 1 Coal silo and equipment installation estimate Install coal silo and pulverizer sheet 1 Coal silo and pulverizer installation man hours General scope of field work required for each air heater Air heater estimate data Install air heater sheet 1 Air heater equipment installation estimate Install air heater sheet 1 Air heater installation man hours General scope of field work required for each selective catalytic reduction unit Selective catalytic reduction unit estimate data Install selective catalytic reduction unit sheet 1 Selective catalytic reduction unit equipment installation estimate Install selective catalytic reduction unit sheet 1 Selective Catalytic Reduction Unit Installation Man Hours General scope of field work required for each FD, ID, primary air fan & pulverized seal air fan FD, ID, primary air fan & pulverizer seal air fan estimate data Install FD, ID, primary air fan & pulverizer seal air fan sheet 1 FD, ID, primary air fan & pulverizer seal air fan equipment installation estimate Install FD, ID, primary air fan & pulverizer seal air fan sheet 1 FD, ID, primary air fan & pulverized seal air fan installation man hours General scope of field work required for each bottom ash handling system Bottom ash handling system estimate data Install bottom ash handling system sheet 1 Bottom ash handling system installation estimate Install bottom ash handling system sheet 1 Bottom ash handling system-Installation man hours General scope of field work required ductwork and breeching ID, FD, primary air and over fire air ductwork estimate data Install ID, FD & primary air ductwork sheet 2 Over fire ductwork sheet 2 ID, FD, primary air and over fire air ductwork installation estimate Install ID, FD & primary air ductwork sheet 1 Install over fire ductwork sheet 2 ID, FD, primary air and over fire ductwork-Installation man hours General scope of field work required for each electrostatic precipitator Electrostatic precipitator estimate data Hoppers, casing/partition frames, support steel, diffusers, TEF's & IRB's sheet 1 Slide plates, hopper platform, support steel access sheet 2 Penthouse, casing, hoppers, weld casing, frames/beams sheet 3 Frames/baffles, collecting plates, hopper auxiliaries, electrodes, hot roof sheet 4 Set plates, rapper rods, Mfg. plates, penthouse, diffuser, alignment, rectifiers sheet 5 Seal air system, dampers, stack, inlet/outlet plenum sheet 6 Penthouse structural steel sheet 7 Electrostatic precipitator installation estimate Hoppers, casing/partition frames, erect steel, diffusers, TEF/IRB sheet 1 Slide plates, hopper platform, support steel access sheet 2 Penthouse, casing, hoppers, weld casing, frames/beams sheet 3 Frames/baffles, collecting plates, hopper auxiliaries, electrodes, hot roof sheet 4 Perforated plates, rapper rods, Mfg. plates, penthouse, diffuser, alignment, rectifier set sheet 5 Seal air system, dampers, stack, inlet/outlet plenum sheet 6 Penthouse structural steel sheet 7 Electrostatic precipitator-installation man-hours Scope of field work required for structural steel and boiler casing Structural steel and boiler casing estimate data Structural steel and boiler casing sheet 1 Structural steel and boiler casing installation estimate Erect structural steel and boiler casing sheet 1 Structural steel and boiler installation man-hours estimated actual Coal-fired boiler and auxiliary equipment man-hour breakdown 9 Solar thermal power plant Solar thermal power plant General scope of field work required for each receiver Receiver estimate data Assemble and erect core columns and cross-braces sheet 1 Install secondary steel, platforms and ladders sheet 2 Install secondary steel, vertical struts sheet 3 Receiver installation estimate Assemble and erect L1 core columns and cross-braces sheet 1 Assemble and erect L2 core columns and cross-braces sheet 2 Assemble and erect L3 core columns and cross-braces sheet 3 Install L1 secondary steel, platforms sheet 4 Install L2 secondary steel, platforms sheet 5 Install L3 secondary steel, platforms sheet 6 Receiver installation man hours General scope of field work required for receiver panel assemblies Receiver panel assembly estimate data Assemble and erect receiver panels sheet 1 Receiver panel assembly installation estimate Assemble and erect receiver panels sheet 1 Receiver panel assembly estimate data Assemble and erect receiver panels sheet 1 Receiver panel assembly installation estimate Assemble and erect receiver panels sheet 1 General scope of field work required for thermal enclosure Receiver thermal enclosure estimate data Assemble and erect thermal enclosure sheet 1 Receiver thermal enclosure installation estimate Assemble and erect thermal enclosure sheet 1 General scope of field work required for heat shield set Receiver heat shields set estimate data Assemble and erect heat shields set sheet 1 Receiver heat shields set installation estimate Assemble and erect heat shields set sheet 1 General scope of field work required for cranes, vents and trays Receiver cranes, vents and trays estimate data Assemble and erect cranes, vents and trays sheet 1 Receiver cranes, vents and trays installation estimate Assemble and erect cranes, vents and trays sheet 1 Receiver panel assemblies installation man hours General scope of field work required for each air cooled condenser Air cooled condenser estimate data Structural steel module/fan duct, stairways & walkways, A-frame & fan cowl/screens sheet 1 Motor bridge, tube bundles, condensate headers & steam distribution manifolds sheet 2 IC equipment & street pipe, wind walls, turbine exhaust duct sheet 3 Street steam duct sheet 4 Erect & weld turbine exhaust duct risers sheet 5 Risers, shop tanks sheet 6 Pumps, expansion joint, test sheet Air cooled condenser installation estimate Structural steel module/fan duct, stairways & walkways, A-frame & fan cowl/screens sheet 1 Structural steel module/fan duct, stairways & walkways, A-frame & fan cowl/screens sheet 2 Structural steel module/fan duct, stairways & walkways, A-frame & fan cowl/screens sheet 3 Street steam duct sheet 4 Erect & weld turbine exhaust duct risers sheet 5 Risers, tanks sheet 6 Pumps, expansion joint, test sheet 7 Air cooled condenser installation man hours Facility-solar power plant (10 cell ACC) Solar plant equipment man hour breakdown 10 Boiler tube replacement General scope of field work required for boiler tube replacement sheet 1 Boiler tube replacement estimate data Boiler tube replacement sheet 1 Boiler tube replacement installation estimate Boiler tube replacement sheet 1 Boiler tube replacement installation man hours 11 Sample estimates Section introduction Industrial process plant construction estimating process Sample estimate construction estimating process Sample estimate for assembly receiver tower IC pipe Handle and install pipe -welded joint sheet 1 Welding BW, SW, & PWHT-arc uphill sheet 2 Bolt up of flanged joint by weight class sheet 3 Field handle valves/specialty items by weight class Pipe supports sheet 5 Man hours for assembly receiver tower interconnecting pipe Sample equipment estimate estimates Waste heat boiler, 500,000 lb/h installation estimate Drums, generating tubes, headers, side, front & rear panels sheet 1 Erect headers & panels, weld water wall tubes, burner, soot blower, superheater sheet 2 Down comers & code piping sheet 3 Waste heat boiler-pressure parts and piping installation man hours Comparison method-Air cooled condenser upper structure a-frame structural Air cooled condenser installation field erection estimate Air cooled condenser installation increased quantities estimate Air cooled condenser installation decreased quantities estimate Comparison and graphic analysis of data 12 Statistical applications to construction Section introduction Analysis of Foreman's report Graphical analysis of process piping Graphical analysis for equipment Method of least squares for equipment Method of least squares for process piping Simple moving average forecast Application of the learning curve in construction U learning model Linear regression-Fitting U model to unit historical data for waste heat boiler erection Risk Expected-value method Range method Application of the range method for equipment Illustration: SCR-Exhaust stack silencer Contingency Application of the range method to contingency Bid assurance Expected profit Capture rate Application of optimal bidding strategy A Areas of standard normal distribution B Statistical and mathematical formulas Statistical formulas for the mean, variance, and standard deviation Method of least squares Least-square line Prediction for the total hours for a ``block´´ of production Linear regression-Fitting U model to unit historical data Calculating sample size Sample size: absolute precision Calculating error limits for a sample size Work sampling method Chapter 12 Analysis of risk probability in construction Expected value method Range method Capture rate Moving averages. Smoothing of time series Estimation of moving averages Exponential smoothing Cost index C Excel functions and mathematical functions Excel functions Graphic analysis of data Excel functions Correlation D Area and volume formulas E Standard to metric Lengths Metric conversion Metric-standard conversions Standard-metric conversions Volumes Metric conversion Standard conversions Metric-standard conversions Standard-metric conversions Areas Metric conversion Standard conversions Metric-standard conversions Standard-metric conversions F Boiler man-hour tables G Glossary Index Index A B C D E F G H I L M O P R S T U V W