Daimler Chrysler Corporation. Service Manual Voyager 2001.

SM-FRONT.PDF......Page 1
GROUP TAB LOCATOR......Page 3
RG CHASSIS......Page 0
DESCRIPTION......Page 4
BODY CODE PLATE LINE 2......Page 6
DESCRIPTION......Page 7
DESCRIPTION - FASTENER USAGE......Page 8
DESCRIPTION - METRIC SYSTEM......Page 11
DESCRIPTION......Page 13
BODY CODE PLATE – LINE 3......Page 14
DESCRIPTION......Page 15
DESCRIPTION......Page 18
DESCRIPTION......Page 19
DESCRIPTION......Page 21
DESCRIPTION......Page 22
DESCRIPTION......Page 23
DESCRIPTION......Page 24
ENGINE COOLANT......Page 25
ENERGY CONSERVING OIL......Page 26
DESCRIPTION - FUEL REQUIREMENTS......Page 27
FUEL SYSTEM CAUTIONS......Page 28
GEAR LUBRICANTS......Page 29
DESCRIPTION......Page 30
SCHEDULE – A – CHRYSLER TOWN AND COUNTRY VEHICLES......Page 31
SCHEDULE – B – CHRYSLER TOWN AND COUNTRY VEHICLES......Page 32
SCHEDULE – A – DODGE CARAVAN, CHRYSLER VOYAGER......Page 34
SCHEDULE – B – DODGE VEHICLES, CHRYSLER VOYAGER......Page 36
TO JUMP START A DISABLED VEHICLE:......Page 39
RECOMMENDED TOWING EQUIPMENT......Page 40
TOWING – REAR WHEEL LIFT......Page 41
SPECIFICATIONS - FLUID CAPACITIES......Page 42
GEAR LUBRICANTS......Page 43
TRANSMISSION FLUID......Page 44
SAE VISCOSITY......Page 45
SCHEDULE “A”......Page 46
SCHEDULE “B”......Page 47
STANDARD PROCEDURE - HOISTING......Page 48
WARNINGS AND CAUTIONS......Page 49
TOWING – REAR WHEEL LIFT......Page 50
OPERATION - FRONT SUSPENSION......Page 52
STANDARD PROCEDURE - LUBRICATION......Page 53
FRONT SUSPENSION......Page 54
OPERATION......Page 55
INSTALLATION......Page 56
REMOVAL......Page 57
REMOVAL - STEERING KNUCKLE......Page 58
INSTALLATION - STEERING KNUCKLE......Page 60
OPERATION......Page 61
DESCRIPTION......Page 62
DISASSEMBLY - LOWER CONTROL ARM (REAR BUSHING - STANDARD)......Page 63
INSPECTION - LOWER CONTROL ARM......Page 64
ASSEMBLY - LOWER CONTROL ARM (REAR BUSHING - HYDRO)......Page 65
INSTALLATION - LOWER CONTROL ARM......Page 66
REMOVAL - STABILIZER BAR......Page 67
INSTALLATION - STABILIZER BAR......Page 68
DESCRIPTION - STRUT ASSEMBLY......Page 70
REMOVAL - STRUT ASSEMBLY......Page 71
DISASSEMBLY - STRUT ASSEMBLY......Page 72
ASSEMBLY......Page 73
ASSEMBLY - STRUT ASSEMBLY......Page 74
INSTALLATION - STRUT ASSEMBLY......Page 75
OPERATION - REAR SUSPENSION......Page 77
REAR SUSPENSION FASTENER TORQUE......Page 78
REMOVAL - LEAF SPRING FRONT BUSHING......Page 79
INSTALLATION - LEAF SPRING FRONT BUSHING......Page 80
DIAGNOSIS AND TESTING - HUB AND BEARING (REAR)......Page 81
ALL-WHEEL-DRIVE VEHICLES......Page 82
INSTALLATION......Page 83
ALL-WHEEL-DRIVE VEHICLES......Page 84
REMOVAL - FRONT-WHEEL-DRIVE......Page 86
DISASSEMBLY - SHOCK ABSORBER (UPPER BUSHING)......Page 87
ASSEMBLY - SHOCK ABSORBER (UPPER BUSHING)......Page 88
REMOVAL - AWD......Page 89
INSTALLATION - AWD......Page 90
REMOVAL - FWD......Page 91
INSTALLATION - FWD......Page 92
INSTALLATION......Page 93
INSTALLATION......Page 94
INSTALLATION - FWD......Page 95
INSTALLATION......Page 96
CROSS CAMBER......Page 97
TOE-OUT ON TURNS......Page 98
THRUST ANGLE......Page 99
DIAGNOSIS AND TESTING - SUSPENSION AND STEERING......Page 100
CAMBER AND CASTER......Page 102
TOE......Page 104
STANDARD PROCEDURE - CURB HEIGHT MEASUREMENT......Page 105
WHEEL ALIGNMENT......Page 106
INSTALLATION......Page 108
STANDARD PROCEDURE - CURB HEIGHT MEASUREMENT......Page 110
NOISE AND/OR VIBRATION IN TURNS......Page 112
REMOVAL......Page 113
INSTALLATION......Page 116
REMOVAL......Page 118
INSTALLATION......Page 119
CRIMP TYPE BOOT CLAMP......Page 121
REMOVAL......Page 122
INSTALLATION......Page 123
INSTALLATION......Page 125
REMOVAL......Page 127
INSTALLATION......Page 128
REMOVAL......Page 129
INSTALLATION......Page 131
CRIMP TYPE BOOT CLAMP......Page 133
LATCHING TYPE BOOT CLAMP......Page 134
INSTALLATION......Page 135
SPECIFICATIONS - PROPELLER SHAFT......Page 136
OPERATION......Page 137
DRIVELINE MODULE ASSEMBLY NOISE......Page 138
ENGINE AND TRANSMISSION NOISE......Page 139
REMOVAL......Page 140
DISASSEMBLY......Page 141
ASSEMBLY......Page 143
INSTALLATION......Page 147
DESCRIPTION......Page 148
TRANSIENT CONDITION (BOC LOCKED), FRONT WHEEL SLIP, FORWARD DIRECTION......Page 149
STEADY STATE, HIGH SPEED, NO WHEEL SLIP......Page 151
OPERATION......Page 154
STANDARD PROCEDURE - OVERRUNNING CLUTCH HOUSING FLUID CHANGE......Page 155
OPERATION......Page 156
INSTALLATION......Page 158
REMOVAL......Page 160
INSTALLATION......Page 161
BRAKES - BASE......Page 162
OPERATION - BASE BRAKES......Page 163
DIAGNOSIS AND TESTING - BASE BRAKE SYSTEM......Page 164
BRAKE NOISE......Page 165
OTHER BRAKE CONDITIONS......Page 166
STANDARD PROCEDURE - BASE BRAKE BLEEDING......Page 167
PRESSURE BLEEDING PROCEDURE......Page 168
BASE BRAKE SYSTEM......Page 169
INSTALLATION......Page 170
DESCRIPTION - DISC BRAKES (FRONT)......Page 171
DESCRIPTION - DISC BRAKES (REAR)......Page 172
DIAGNOSIS AND TESTING - DRUM BRAKE AUTOMATIC ADJUSTER......Page 173
REMOVAL - FRONT DISC BRAKE SHOES (DISC/DISC BRAKES)......Page 174
INSPECTION - DISC BRAKE SHOES......Page 175
REMOVAL - REAR DISC BRAKE SHOES......Page 176
INSTALLATION - REAR DISC BRAKE SHOES......Page 178
REMOVAL - REAR DRUM BRAKE SHOES......Page 179
INSPECTION - REAR DRUM BRAKE SHOE LINING......Page 181
INSTALLATION - REAR DRUM BRAKE SHOES......Page 182
REMOVAL - FRONT DISC BRAKE CALIPER (DISC/DRUM BRAKES)......Page 183
DISASSEMBLY - CALIPER PISTON AND SEAL......Page 184
ASSEMBLY - CALIPER PISTON AND SEAL......Page 185
INSTALLATION - FRONT DISC BRAKE CALIPER (DISC/DISC BRAKES)......Page 186
REMOVAL - REAR DISC BRAKE CALIPER......Page 187
DISASSEMBLY - CALIPER PISTON AND SEAL......Page 188
ASSEMBLY - CALIPER PISTON AND SEAL......Page 189
INSTALLATION - FRONT DISC BRAKE CALIPER ADAPTER......Page 190
INSTALLATION - DISC BRAKE CALIPER GUIDE PINS (DISC/DRUM BRAKES)......Page 191
DIAGNOSIS AND TESTING - BRAKE FLUID CONTAMINATION......Page 192
REMOVAL - NON-ABS JUNCTION BLOCK......Page 193
DESCRIPTION......Page 194
REMOVAL - MASTER CYLINDER......Page 195
DISASSEMBLY - MASTER CYLINDER (FLUID RESERVOIR)......Page 196
INSTALLATION - MASTER CYLINDER......Page 197
OPERATION......Page 198
REMOVAL - POWER BRAKE BOOSTER......Page 199
INSTALLATION - POWER BRAKE BOOSTER......Page 201
DESCRIPTION - PROPORTIONING VALVE (HEIGHT SENSING)......Page 202
DIAGNOSIS AND TESTING - PROPORTIONING VALVE (HEIGHT SENSING)......Page 203
INSTALLATION - PROPORTIONING VALVE (HEIGHT SENSING)......Page 204
ROTOR THICKNESS VARIATION......Page 205
ROTOR RUNOUT......Page 206
SPECIFICATIONS AND LIMITS......Page 208
REMOVAL......Page 209
INSTALLATION......Page 210
DESCRIPTION......Page 211
STANDARD PROCEDURE - PARKING BRAKE AUTOMATIC ADJUSTER TENSION RESET......Page 212
REMOVAL......Page 213
REMOVAL......Page 214
INSTALLATION......Page 219
ADJUSTMENT - PARKING BRAKE SHOES......Page 220
REMOVAL - PARKING BRAKE CABLE (FRONT)......Page 222
REMOVAL - PARKING BRAKE CABLE (RIGHT REAR)......Page 223
REMOVAL - PARKING BRAKE CABLE (LEFT REAR)......Page 224
INSTALLATION - PARKING BRAKE CABLE (RIGHT REAR)......Page 226
ADJUSTMENT - CABLES......Page 227
ABS BRAKING......Page 228
OPERATION - ELECTRONIC BRAKE DISTRIBUTION......Page 229
CAUTION......Page 230
BLEEDING......Page 231
INSTALLATION - WHEEL SPEED SENSOR (FRONT)......Page 232
INSTALLATION - WHEEL SPEED SENSOR (REAR-AWD)......Page 233
REMOVAL - WHEEL SPEED SENSOR (REAR-FWD)......Page 234
DIAGNOSIS AND TESTING - TRACTION CONTROL SWITCH......Page 235
OPERATION......Page 236
REMOVAL - ICU......Page 237
INSTALLATION - ICU......Page 238
STANDARD PROCEDURE - BRAKE FLUID LEVEL CHECKING......Page 240
REMOVAL......Page 241
INSTALLATION......Page 242
REMOVAL......Page 243
INSTALLATION......Page 245
REMOVAL - PARKING BRAKE LEVER AND FRONT CABLE......Page 247
INSTALLATION - PARKING BRAKE LEVER AND FRONT CABLE......Page 248
REMOVAL - RHD......Page 249
DISASSEMBLY......Page 250
INSTALLATION......Page 251
INSTALLATION - RHD......Page 252
CLUTCH COMPONENTS......Page 254
DIAGNOSIS AND TESTING......Page 255
DIAGNOSIS AND TESTING - CLUTCH SYSTEM......Page 257
REMOVAL......Page 260
INSTALLATION......Page 262
REMOVAL......Page 264
INSTALLATION......Page 265
REMOVAL......Page 266
REMOVAL......Page 267
INSTALLATION......Page 268
INSTALLATION......Page 269
OPERATION - COOLING SYSTEM......Page 270
OPERATION - HOSE CLAMPS......Page 271
DIAGNOSIS AND TESTING - COOLING SYSTEM DEAERATION......Page 272
STANDARD PROCEDURE - ADDING ADDITIONAL COOLANT......Page 273
STANDARD PROCEDURE - COOLANT LEVEL CHECK......Page 274
COOLING SYSTEM......Page 275
INSTALLATION......Page 276
DIAGNOSIS AND TESTING - ACCESSORY DRIVE BELT......Page 277
POWER STEERING PUMP......Page 278
ADJUSTMENTS......Page 279
INSPECTION......Page 280
INSTALLATION......Page 281
ENGINE......Page 282
VISUAL INSPECTION......Page 283
DIAGNOSIS AND TESTING - COOLANT CONCENTRATION......Page 286
OPERATION......Page 287
INSTALLATION......Page 288
REMOVAL......Page 289
OPERATION......Page 290
INSTALLATION......Page 291
INSTALLATION......Page 292
REMOVAL......Page 293
INSTALLATION......Page 294
DIAGNOSIS AND TESTING - RADIATOR CAP TO FILLER NECK SEAL......Page 295
DESCRIPTION......Page 296
DIAGNOSIS AND TESTING - RADIATOR FAN MOTOR......Page 297
INSTALLATION......Page 298
REMOVAL......Page 299
INSTALLATION......Page 300
REMOVAL......Page 301
INSTALLATION......Page 302
INSTALLATION......Page 303
INSTALLATION......Page 304
DIAGNOSIS AND TESTING - TRANSMISSION OIL COOLER FLOW......Page 305
STANDARD PROCEDURE - FLUSHING COOLERS AND TUBES......Page 306
REMOVAL......Page 307
INSTALLATION......Page 308
DIAGNOSIS AND TESTING - COOLING SYSTEM......Page 310
DIAGNOSIS AND TESTING - COOLING SYSTEM LEAK TEST......Page 315
INSPECTION......Page 316
SPECIFICATIONS - COOLING SYSTEM CAPACITY......Page 317
INSTALLATION......Page 318
OPERATION-POWER STEERING BELT......Page 319
INSTALLATION-ACCESSORY DRIVE BELT......Page 320
INSTALLATION-POWER STEERING BELT......Page 322
DESCRIPTION......Page 323
STANDARD PROCEDURE - ADDING ADDITIONAL COOLANT......Page 324
STANDARD PROCEDURE - DRAINING COOLING SYSTEM......Page 325
REMOVAL......Page 326
INSTALLATION......Page 327
REMOVAL......Page 328
REMOVAL......Page 329
INSTALLATION......Page 330
REMOVAL - WATER PUMP......Page 331
INSTALLATION - WATER PUMP HOUSING......Page 332
DIAGNOSIS AND TESTING......Page 333
INSPECTION......Page 334
DIAGNOSIS AND TESTING - RADIATOR FAN MOTOR......Page 335
DESCRIPTION - HOSE CLAMPS......Page 336
INSTALLATION......Page 337
INSTALLATION - COOLANT BYPASS HOSE......Page 338
DIAGNOSIS AND TESTING......Page 340
DIAGNOSIS AND TESTING......Page 342
ANTENNA EXTENSION CABLE......Page 343
DRIVER SIDE......Page 345
INSTALLATION......Page 346
DIAGNOSIS AND TESTING......Page 347
OPERATION......Page 348
OPERATION......Page 349
REMOVAL......Page 350
INSTALLATION......Page 351
DIAGNOSIS AND TESTING - QUARTER GLASS INTEGRAL ANTENNA......Page 352
INSTALLATION......Page 353
NO FASTEN SEAT BELT LAMP WHEN IGNITION SWITCH IS TURNED ON.......Page 354
DIAGNOSIS AND TESTING - LOW OIL PRESSURE CHIME......Page 355
DIAGNOSIS AND TESTING - WARNING LAMP ANNOUNCEMENT CHIME......Page 356
HIGH SPEED WARNING......Page 358
PROGRAMMING THE PCM (SBEC)......Page 360
DESCRIPTION......Page 361
OPERATION......Page 362
INSTALLATION......Page 363
OPERATION......Page 364
INSTALLATION......Page 365
REMOVAL......Page 366
DESCRIPTION......Page 367
DESCRIPTION......Page 368
IGNITION SWITCH ON (ZERO RPM) MODE......Page 378
CRUISE OR IDLE MODE......Page 379
OBTAINING DTC'S USING DRB SCAN TOOL......Page 380
DESCRIPTION......Page 381
DESCRIPTION......Page 382
OPERATION......Page 383
CLUTCH VOLUME INDEX (CVI)......Page 384
SHIFT SCHEDULES......Page 385
STANDARD PROCEDURE - QUICK LEARN PROCEDURE......Page 386
REMOVAL......Page 387
INSTALLATION......Page 388
BATTERY SYSTEM......Page 390
DIAGNOSIS AND TESTING - BATTERY SYSTEM......Page 391
ABNORMAL BATTERY DISCHARGING......Page 393
INSPECTION......Page 394
DESCRIPTION......Page 395
OPERATION......Page 396
DIAGNOSIS AND TESTING - BATTERY......Page 397
STANDARD PROCEDURE - BATTERY CHARGING......Page 398
CHARGING TIME REQUIRED......Page 399
STANDARD PROCEDURE - HYDROMETER TEST......Page 400
STANDARD PROCEDURE - OPEN-CIRCUIT VOLTAGE TEST......Page 401
STANDARD PROCEDURE - LOAD TEST......Page 402
STANDARD PROCEDURE - IGNITION-OFF DRAW TEST......Page 403
INSTALLATION......Page 405
VOLTAGE DROP TEST......Page 406
INSTALLATION......Page 408
INSTALLATION......Page 409
OPERATION - CHARGING SYSTEM......Page 410
TORQUE......Page 411
REMOVAL - 2.4L......Page 412
INSTALLATION - 3.3/3.8L......Page 413
REMOVAL......Page 414
REMOVAL......Page 415
INSPECTION......Page 416
STARTER SOLENOID......Page 418
RELAY CIRCUIT TEST......Page 419
FEED CIRCUIT TEST......Page 420
Torques......Page 421
REMOVAL - 3.3/3.8L......Page 422
INSTALLATION - 3.3/3.8L......Page 423
SPIRAL PLATE BATTERY - DIESEL ENGINE......Page 424
STANDARD PROCEDURE - CHECKING BATTERY ELECTROLYTE LEVEL......Page 425
CHARGING A COMPLETELY DISCHARGED BATTERY – SPIRAL PLATE BATTERY......Page 426
INSTALLATION......Page 427
REMOVAL......Page 428
INSTALLATION......Page 429
INSTALLATION......Page 430
DESCRIPTION......Page 432
OPERATION......Page 433
STANDARD PROCEDURE - GRID LINE AND TERMINAL REPAIR......Page 434
OPERATION......Page 436
DESCRIPTION......Page 437
DESCRIPTION......Page 438
DESCRIPTION......Page 439
DIAGNOSIS & TESTING - HEATED SEAT SWITCH......Page 440
DESCRIPTION......Page 441
OPERATION......Page 442
DIAGNOSIS & TESTING - HEATED SEAT SWITCH......Page 443
INSTALLATION......Page 444
DIAGNOSIS AND TESTING......Page 446
FUSE BLOWN......Page 448
REMOVAL......Page 449
DESCRIPTION......Page 450
TORQUE......Page 452
FIRING ORDER......Page 453
REMOVAL - 2.4L......Page 454
REMOVAL - 3.3/3.8L......Page 455
INSTALLATION - 3.3/3.8L......Page 456
INSTALLATION - 2.4L......Page 457
REMOVAL - 3.8L......Page 458
DESCRIPTION - PLATINUM 3.3/3.8L......Page 459
INSTALLATION......Page 460
DIAGNOSIS AND TESTING - SELF-DIAGNOSTICS......Page 462
ELECTRONIC TRANSMISSION RANGE INDICATOR SEGMENT TEST......Page 463
CONDITIONS......Page 464
WITH MECHANICAL TRANSMISSION RANGE INDICATOR......Page 472
OPERATION......Page 473
WATER IN FUEL LAMP......Page 474
LAMPS/LIGHTING - EXTERIOR......Page 476
AUTOMATIC HEADLAMP SYSTEM......Page 477
DIAGNOSIS AND TESTING......Page 478
HEADLAMPS......Page 479
FOG LAMPS......Page 480
DAYTIME RUNNING LAMP (CANADA ONLY)......Page 481
DIAGNOSIS AND TESTING - BRAKE LAMP SWITCH......Page 482
INSTALLATION - BRAKE LAMP SWITCH......Page 483
INSTALLATION......Page 484
FOG LAMP ALIGNMENT......Page 485
INSTALLATION......Page 486
ALIGNMENT SCREEN PREPARATION......Page 487
DESCRIPTION - TURN SIGNAL SYSTEM......Page 489
INSTALLATION......Page 490
INSTALLATION......Page 491
SPECIFICATIONS......Page 492
REMOVAL......Page 493
REMOVAL......Page 494
INSTALLATION......Page 495
REMOVAL......Page 496
FOG LAMP ALIGNMENT......Page 497
INSTALLATION......Page 498
DIAGNOSIS AND TESTING - HEADLAMP LEVELING SWITCH......Page 499
DIAGNOSIS AND TESTING - HEADLAMP SWITCH......Page 500
HEADLAMP ADJUSTMENT......Page 501
INSTALLATION......Page 502
INSTALLATION......Page 503
INSTALLATION......Page 504
DESCRIPTION - THERMOMETER......Page 505
SELF-DIAGNOSTIC TEST......Page 506
STANDARD PROCEDURE - COMPASS DEMAGNETIZING......Page 507
STANDARD PROCEDURE - COMPASS VARIATION ADJUSTMENT......Page 508
DESCRIPTION......Page 509
DIAGNOSIS & TESTING - ELECTRONIC VEHICLE INFORMATION CENTER......Page 510
PROGRAMMABLE FEATURES......Page 511
DESCRIPTION......Page 512
OPERATION......Page 513
DIAGNOSIS AND TESTING - AMBIENT TEMPERATURE SENSOR CIRCUIT......Page 514
INSTALLATION......Page 515
POWER LIFTGATE SYSTEM......Page 516
DESCRIPTION......Page 517
OPERATION......Page 518
DIAGNOSIS AND TESTING - POWER LIFTGATE SYSTEM......Page 519
REMOVAL......Page 524
INSTALLATION......Page 525
INSTALLATION......Page 526
INSTALLATION......Page 527
INSTALLATION......Page 528
INSTALLATION......Page 529
INSTALLATION......Page 530
INSTALLATION......Page 531
INSTALLATION......Page 532
INSTALLATION......Page 533
DESCRIPTION......Page 534
POWER SLIDING DOOR SYSTEM INHIBITORS......Page 536
DIAGNOSIS AND TESTING - POWER SLIDING DOOR SYSTEM......Page 537
STANDARD PROCEDURE - SLIDING DOOR ADJUSTMENT......Page 543
REMOVAL......Page 544
OPERATION......Page 545
OPERATION......Page 546
INSTALLATION......Page 547
REMOVAL......Page 548
REMOVAL......Page 549
REMOVAL......Page 550
OPERATION......Page 551
REMOVAL......Page 552
INSTALLATION......Page 553
DOOR LOCK CIRCUIT PROTECTION......Page 554
REMOTE KEYLESS ENTRY SYSTEM......Page 555
DIAGNOSIS AND TESTING - DOOR LOCK SWITCH......Page 556
BATTERY......Page 557
REMOVAL......Page 558
INSTALLATION......Page 559
DIAGNOSIS AND TESTING - POWER MIRRORS......Page 560
OPERATION......Page 561
DIAGNOSIS AND TESTING - AUTOMATIC DAY/NIGHT MIRROR......Page 562
REMOVAL......Page 563
DESCRIPTION - POWER SEAT SYSTEM......Page 564
OPERATION - POWER SEAT SYSTEM......Page 565
CHECK AND RESET SOFT STOPS......Page 566
OPERATION......Page 567
REMOVAL......Page 568
INSTALLATION......Page 569
DIAGNOSIS AND TESTING - PASSENGER SEAT SWITCH......Page 570
OPERATION......Page 571
DIAGNOSIS AND TESTING - POWER SEAT RECLINER......Page 572
DIAGNOSIS AND TESTING - POWER SEAT TRACK......Page 573
INSTALLATION......Page 574
POWER WINDOW MOTOR TEST......Page 575
REMOVAL......Page 576
DIAGNOSIS AND TESTING - WINDOW SWITCH......Page 577
INSTALLATION......Page 578
INSTALLATION......Page 580
INSTALLATION......Page 581
8o-RESTRAINTS......Page 582
OPERATION - SIDE IMPACT AIRBAG SYSTEM......Page 583
STANDARD PROCEDURE - CLOCK SPRING CENTERING......Page 584
SERVICE OF DEPLOYED AIRBAG......Page 585
INSTALLATION......Page 586
SERVICE OF DEPLOYED AIRBAG......Page 587
REMOVAL......Page 588
REMOVAL......Page 589
INSTALLATION......Page 590
REMOVAL......Page 591
INSTALLATION......Page 592
REMOVAL......Page 593
REMOVAL......Page 594
DESCRIPTION......Page 595
DESCRIPTION......Page 596
INSTALLATION......Page 597
OPERATION......Page 598
AUTOMATIC SPEED CONTROL OVERSPEED REDUCTION......Page 599
REMOVAL......Page 600
INSTALLATION......Page 601
INSTALLATION......Page 602
INSTALLATION......Page 603
VEHICLE THEFT SECURITY SYSTEM......Page 604
DIAGNOSIS AND TESTING - SENTRY KEY IMMOBILIZER SYSTEM......Page 605
DESCRIPTION......Page 606
“CUSTOMER LEARN” MODE......Page 607
OPERATION......Page 608
FRONT WIPER/WASHER SYSTEM......Page 610
DIAGNOSIS AND TESTING - FAILED PARK SWITCH......Page 611
ADJUSTMENTS - WIPER ARM ALIGNMENT......Page 613
REMOVAL......Page 614
REMOVAL......Page 615
REMOVAL......Page 616
INSTALLATION......Page 617
REMOVAL......Page 618
INSTALLATION......Page 619
8wa-WIRING......Page 620
SYMBOLS......Page 622
TROUBLESHOOTING TOOLS......Page 626
STANDARD PROCEDURE - TESTING FOR A SHORT TO GROUND......Page 627
STANDARD PROCEDURE - TESTING FOR A VOLTAGE DROP......Page 628
INSTALLATION......Page 629
REMOVAL......Page 630
INSTALLATION......Page 631
STANDARD PROCEDURE - WIRE SPLICING......Page 632
COMPONENT INDEX......Page 634
POWER DISTRIBUTION......Page 638
GROUND DISTRIBUTION......Page 700
BUS COMMUNICATIONS......Page 724
CHARGING SYSTEM......Page 730
STARTING SYSTEM......Page 734
FUEL/IGNITION SYSTEM......Page 738
TRANSMISSION CONTROL SYSTEM......Page 770
VEHICLE SPEED CONTROL......Page 780
ANTILOCK BRAKES......Page 784
VEHICLE THEFT SECURITY SYSTEM......Page 788
INSTRUMENT CLUSTER......Page 804
HORN/CIGAR LIGHTER/POWER OUTLET......Page 816
AIR CONDITIONING-HEATER......Page 820
AIRBAG SYSTEM......Page 838
INTERIOR LIGHTING......Page 844
BODY CONTROL MODULE......Page 852
MESSAGE CENTER......Page 872
AUDIO SYSTEM......Page 874
REAR WINDOW DEFOGGER......Page 884
OVERHEAD CONSOLE......Page 888
FRONT LIGHTING......Page 892
REAR LIGHTING......Page 904
TURN SIGNALS......Page 910
WIPERS......Page 916
TRAILER TOW......Page 922
POWER WINDOWS......Page 926
POWER DOOR LOCKS......Page 932
POWER MIRRORS......Page 952
POWER SEATS......Page 962
SPLICE INFORMATION......Page 970
CONNECTOR PIN-OUTS......Page 976
DESCRIPTION......Page 1098
DESCRIPTION......Page 1140
ENGINE 2.4L......Page 1160
DIAGNOSIS AND TESTING - CYLINDER COMPRESSION PRESSURE......Page 1162
INSPECTION FOR REAR SEAL AREA LEAKS......Page 1163
DIAGNOSIS AND TESTING - ENGINE PERFORMANCE......Page 1164
DIAGNOSIS AND TESTING - ENGINE MECHANICAL......Page 1166
STANDARD PROCEDURE - HYDROSTATIC LOCKED ENGINE......Page 1168
SEALER APPLICATION......Page 1169
STANDARD PROCEDURE - MEASURING BEARING CLEARANCE USING PLASTIGAGE......Page 1170
REMOVAL - ENGINE ASSEMBLY......Page 1171
INSTALLATION - ENGINE ASSEMBLY......Page 1172
SPECIFICATIONS - 2.4L ENGINE......Page 1175
2.4L ENGINE......Page 1178
DESCRIPTION......Page 1181
REMOVAL - CYLINDER HEAD......Page 1182
INSTALLATION - CYLINDER HEAD......Page 1183
DESCRIPTION......Page 1185
REMOVAL......Page 1186
INSTALLATION......Page 1187
INSTALLATION......Page 1188
REMOVAL - CYLINDER HEAD OFF......Page 1189
INSTALLATION - CYLINDER HEAD OFF......Page 1190
INSTALLATION......Page 1191
STANDARD PROCEDURE - PISTON TO CYLINDER BORE FITTING......Page 1192
STANDARD PROCEDURES - CYLINDER BORE HONING......Page 1193
CONNECTING ROD—FITTING......Page 1194
REMOVAL......Page 1195
INSTALLATION......Page 1196
CRANKSHAFT MAIN BEARINGS......Page 1197
MAIN BEARING INSTALLATION......Page 1198
INSTALLATION......Page 1199
INSTALLATION......Page 1200
REMOVAL......Page 1201
INSTALLATION......Page 1202
PISTON RING—FITTING......Page 1203
PISTON RINGS—INSTALLATION......Page 1204
INSTALLATION......Page 1205
REMOVAL......Page 1206
INSTALLATION......Page 1207
DIAGNOSIS AND TESTING - ENGINE OIL PRESSURE......Page 1209
REMOVAL......Page 1210
REMOVAL......Page 1211
INSPECTION......Page 1212
INSTALLATION......Page 1214
REMOVAL......Page 1215
INSTALLATION......Page 1216
INSTALLATION......Page 1217
INSTALLATION......Page 1218
REAR COVER......Page 1219
REMOVAL - TIMING BELT......Page 1220
INSTALLATION - CRANKSHAFT SPROCKET......Page 1221
INSTALLATION - TIMING BELT......Page 1222
REMOVAL......Page 1223
INSTALLATION......Page 1224
BALANCE SHAFT CARRIER......Page 1225
BALANCE SHAFT INSTALLATION......Page 1226
INSTALLATION......Page 1229
ENGINE 3.3/3.8L......Page 1230
DESCRIPTION......Page 1232
DIAGNOSIS AND TESTING - ENGINE PERFORMANCE......Page 1233
DIAGNOSIS AND TESTING - ENGINE MECHANICAL......Page 1235
DIAGNOSIS AND TESTING - ENGINE OIL LEAK......Page 1236
DIAGNOSIS AND TESTING - CYLINDER COMPRESSION PRESSURE......Page 1237
STANDARD PROCEDURE - FORM-IN-PLACE GASKETS AND SEALERS......Page 1238
STANDARD PROCEDURES - ENGINE GASKET SURFACE PREPARATION......Page 1239
STANDARD PROCEDURE - ENGINE CORE AND OIL GALLERY PLUGS......Page 1240
REMOVAL - ENGINE ASSEMBLY......Page 1241
INSTALLATION - ENGINE ASSEMBLY......Page 1243
3.3/3.8L ENGINE......Page 1245
3.3/3.8L ENGINE......Page 1249
INSTALLATION......Page 1252
DIAGNOSIS AND TESTING—CYLINDER HEAD GASKET......Page 1253
CLEANING......Page 1254
INSTALLATION - CYLINDER HEAD......Page 1255
REMOVAL......Page 1256
INSTALLATION......Page 1257
VALVE SEATS......Page 1258
VALVES......Page 1259
REMOVAL - CYLINDER HEAD OFF......Page 1260
REMOVAL - CYLINDER HEAD ON......Page 1261
DESCRIPTION - ROCKER ARMS......Page 1262
REMOVAL - ROCKER ARMS AND SHAFT......Page 1263
INSTALLATION - ROCKER ARMS AND SHAFT......Page 1264
STANDARD PROCEDURES - CYLINDER BORE HONING......Page 1265
REMOVAL......Page 1266
INSTALLATION......Page 1267
DESCRIPTION - 3.8L......Page 1268
REMOVAL......Page 1269
INSTALLATION......Page 1270
CRANKSHAFT BEARING OIL CLEARANCE......Page 1272
REMOVAL - CRANKSHAFT MAIN BEARINGS......Page 1273
INSTALLATION......Page 1274
REMOVAL......Page 1275
INSTALLATION......Page 1276
HYDRAULIC LIFTERS DIAGNOSIS - PRELIMINARY STEP......Page 1277
DESCRIPTION......Page 1278
STANDARD PROCEDURES - FITTING CONNECTING RODS......Page 1279
REMOVAL......Page 1280
INSTALLATION......Page 1281
REMOVAL......Page 1283
INSTALLATION......Page 1284
INSTALLATION......Page 1285
INSTALLATION......Page 1286
INSTALLATION......Page 1287
REMOVAL......Page 1288
REMOVAL......Page 1289
DIAGNOSIS AND TESING - ENGINE OIL PRESSURE......Page 1290
STANDARD PROCEDURE - ENGINE OIL AND FILTER CHANGE......Page 1291
STANDARD PROCEDURES - ENGINE OIL LEVEL CHECK......Page 1292
INSTALLATION......Page 1293
INSTALLATION......Page 1294
INSTALLATION......Page 1295
DESCRIPTION......Page 1296
INSPECTION......Page 1297
DESCRIPTION......Page 1299
STANDARD PROCEDURE - MANIFOLD STRIPPED THREAD REPAIR......Page 1300
STANDARD PROCEDURE - INTAKE MANIFOLD VACUUM PORT REPAIR......Page 1301
REMOVAL - 3.3L......Page 1302
INSTALLATION - 3.3L......Page 1303
REMOVAL - 3.8L......Page 1304
CLEANING......Page 1305
INSTALLATION - 3.8L......Page 1306
INSPECTION......Page 1307
INSTALLATION......Page 1308
REMOVAL......Page 1309
INSTALLATION......Page 1310
CLEANING......Page 1311
REMOVAL......Page 1312
INSTALLATION......Page 1313
INSPECTION......Page 1315
INSTALLATION - TIMING CHAIN AND CAMSHAFT SPROCKET......Page 1316
INSTALLATION - CRANKSHAFT SPROCKET......Page 1317
9a-ENGINE 2.5L TURBO DIESEL......Page 1318
DESCRIPTION - 2.5L COMMON RAIL DIESEL ENGINE......Page 1319
REMOVAL - 2.5L DIESEL ENGINE......Page 1320
INSTALLATION - 2.5L TURBO DIESEL ENGINE......Page 1323
SPECIFICATIONS - 2.5L COMMON RAIL DIESEL ENGINE......Page 1324
SPECIFICATIONS - TORQUE......Page 1327
SPECIAL TOOLS......Page 1329
VALVE STEM-TO-GUIDE CLEARANCE MEASUREMENT......Page 1335
STANDARD PROCEDURE - MEASURING PISTON PROTRUSION......Page 1336
REMOVAL......Page 1337
INSPECTION......Page 1338
Cylinder Head Bolt Torquing Procedure......Page 1339
REMOVAL......Page 1340
REMOVAL......Page 1341
CYLINDER HEAD COVER/INTAKE MANIFOLD TIGHTENING PROCEDURE......Page 1343
INSTALLATION......Page 1345
INSTALLATION......Page 1346
INSPECTION......Page 1347
STANDARD PROCEDURE......Page 1348
REMOVAL......Page 1349
INSTALLATION......Page 1350
INSPECTION......Page 1351
INSTALLATION......Page 1352
INSTALLATION......Page 1353
STANDARD PROCEDURE - PISTON RING FITTING......Page 1354
PISTONS......Page 1355
CONNECTING RODS......Page 1356
INSTALLATION......Page 1357
INSTALLATION......Page 1359
INSTALLATION......Page 1360
REMOVAL......Page 1361
CRANKSHAFT FRONT MAIN BEARING......Page 1362
INSTALLATION......Page 1363
REMOVAL......Page 1364
INSTALLATION......Page 1365
INSTALLATION......Page 1366
DESCRIPTION......Page 1367
REMOVAL......Page 1368
REMOVAL......Page 1369
INSTALLATION......Page 1370
STANDARD PROCEDURE - LOCKING ENGINE 90° AFTER TDC......Page 1371
DESCRIPTION......Page 1372
REMOVAL......Page 1373
REMOVAL - TIMING BELT INNER COVER......Page 1374
INSTALLATION - TIMING BELT OUTER COVER......Page 1375
REMOVAL......Page 1376
INSTALLATION......Page 1377
ADJUSTMENT - TIMING BELT TENSIONER......Page 1378
INSTALLATION......Page 1379
INSTALLATION......Page 1380
OPERATION......Page 1382
DIAGNOSIS AND TESTING - EXHAUST SYSTEM RESTRICTION......Page 1383
TORQUE......Page 1384
REMOVAL......Page 1385
INSTALLATION......Page 1386
OPERATION......Page 1387
INSTALLATION......Page 1388
INSTALLATION......Page 1389
SPECIFICATIONS - TORQUE......Page 1390
OPERATION......Page 1391
REMOVAL......Page 1393
REMOVAL......Page 1394
INSTALLATION......Page 1395
TORQUE SPECIFICATIONS......Page 1396
REMOVAL......Page 1397
REMOVAL......Page 1398
VEHICLE PREPARATION......Page 1399
TOOL REQUIREMENT FOR M10x1.5 Thread......Page 1404
REMOVAL......Page 1405
INSTALLATION......Page 1406
DESCRIPTION......Page 1408
TORQUE......Page 1409
FUEL......Page 1410
REMOVAL......Page 1411
INSTALLATION......Page 1412
OPERATION......Page 1413
OPERATION......Page 1414
INSTALLATION......Page 1415
INSTALLATION - 3.3/3.8L......Page 1416
REMOVAL......Page 1417
INSTALLATION......Page 1418
INSTALLATION......Page 1419
INSTALLATION......Page 1420
TWO-TAB TYPE FITTING......Page 1421
OPERATION......Page 1422
OPERATION - MODES OF OPERATION......Page 1423
ENGINE START-UP MODE......Page 1424
DECELERATION MODE......Page 1425
OPERATION......Page 1426
OPERATION......Page 1427
TORQUE......Page 1428
FUEL......Page 1429
REMOVAL - 3.3/3.8L......Page 1430
OPERATION......Page 1431
REMOVAL - 2.4L......Page 1432
INSTALLATION - 3.3/3.8L......Page 1433
Target Idle......Page 1434
Battery Temperature......Page 1435
OPERATION......Page 1436
DESCRIPTION......Page 1437
DOWNSTREAM OXYGEN SENSOR......Page 1438
REMOVAL - DOWNSTREAM 1/2 - 2.4/3.3/3.8L......Page 1439
DESCRIPTION......Page 1440
DESCRIPTION......Page 1441
INSTALLATION......Page 1442
HIGH-PRESSURE LINES......Page 1444
SPECIFICATIONS - TORQUE......Page 1445
REMOVAL - FUEL RAIL......Page 1446
OPERATION......Page 1447
DIAGNOSIS AND TESTING - HIGH-PRESSURE FUEL LINE LEAKS......Page 1448
REMOVAL......Page 1449
INSTALLATION......Page 1451
OPERATION......Page 1452
Injector closed (with high pressure applied)......Page 1453
REMOVAL......Page 1454
REMOVAL - PEDAL POSITION SENSOR (LHD)......Page 1455
REMOVAL......Page 1456
DESCRIPTION......Page 1457
INSTALLATION......Page 1458
ALL ENGINES......Page 1460
POWER STEERING NOISE......Page 1462
STEERING WHEEL FEEL......Page 1464
POWER STEERING FLUID......Page 1467
POWER STEERING......Page 1468
SERVICE WARNINGS AND CAUTIONS......Page 1469
REMOVAL......Page 1471
INSTALLATION......Page 1472
INSTALLATION......Page 1473
INSTALLATION......Page 1474
INSTALLATION......Page 1475
OPERATION......Page 1476
REMOVAL - GEAR......Page 1477
INSTALLATION - GEAR......Page 1479
POWER STEERING GEAR......Page 1480
INSTALLATION......Page 1481
CAUTION......Page 1483
REMOVAL - PUMP (2.4L ENGINE)......Page 1484
REMOVAL - PUMP (3.3L/3.8L ENGINE)......Page 1485
ASSEMBLY - PUMP (PULLEY)......Page 1487
INSTALLATION - PUMP (3.3L/3.8L ENGINE)......Page 1488
OPERATION......Page 1489
INSTALLATION......Page 1490
REMOVAL - RHD GEAR......Page 1492
INSTALLATION - RHD GEAR......Page 1495
INSTALLATION - PUMP (2.5L DIESEL)......Page 1497
INSTALLATION - RESERVOIR (2.5L DIESEL)......Page 1498
DESCRIPTION......Page 1500
DIAGNOSIS AND TESTING - FLUID LEAK DIAGNOSIS......Page 1502
STANDARD PROCEDURE - PTU FLUID CHANGE......Page 1503
REMOVAL......Page 1504
INSTALLATION......Page 1505
TORQUE......Page 1506
SDP POWER TRANSFER UNIT......Page 1507
REMOVAL......Page 1508
INSTALLATION......Page 1509
INSTALLATION......Page 1510
INSTALLATION......Page 1511
INSTALLATION......Page 1512
INSTALLATION......Page 1513
INSTALLATION......Page 1515
REMOVAL......Page 1516
REMOVAL......Page 1517
INSTALLATION......Page 1518
INSTALLATION......Page 1519
AUTOMATIC - 31TH......Page 1520
DESCRIPTION......Page 1521
TRANSAXLE DIAGNOSIS CHARTS......Page 1523
DIAGNOSIS AND TESTING - ROAD TEST......Page 1530
DIAGNOSIS AND TESTING - HYDRAULIC PRESSURE TESTS......Page 1531
TEST RESULT INDICATIONS......Page 1532
TORQUE CONVERTER LEAKAGE......Page 1533
REAR CLUTCH......Page 1534
REMOVAL......Page 1535
DISASSEMBLY......Page 1538
ASSEMBLY......Page 1549
INSTALLATION......Page 1558
31TH TRANSAXLE HYDRAULIC SCHEMATICS......Page 1562
31TH AUTOMATIC TRANSAXLE......Page 1570
31TH AUTOMATIC TRANSAXLE......Page 1573
OPERATION......Page 1577
ADJUSTMENT - FRONT BAND......Page 1578
DESCRIPTION......Page 1579
DISASSEMBLY......Page 1580
ASSEMBLY......Page 1583
OPERATION......Page 1584
DISASSEMBLY......Page 1585
ASSEMBLY......Page 1588
DISASSEMBLY......Page 1589
ASSEMBLY......Page 1593
ADJUSTMENT - DIFFERENTIAL BEARING......Page 1595
FLUID/FILTER SERVICE (RECOMMENDED)......Page 1597
DIPSTICK TUBE FLUID SUCTION METHOD (ALTERNATIVE)......Page 1598
REMOVAL......Page 1599
INSTALLATION......Page 1600
OPERATION......Page 1602
OPERATION......Page 1603
ASSEMBLY......Page 1604
REMOVAL......Page 1605
ASSEMBLY......Page 1606
OPERATION......Page 1608
DISASSEMBLY......Page 1609
INSPECTION......Page 1610
DISASSEMBLY......Page 1611
DESCRIPTION......Page 1612
OPERATION......Page 1613
REMOVAL......Page 1614
INSTALLATION......Page 1615
OPERATION......Page 1616
INSTALLATION......Page 1617
DESCRIPTION......Page 1619
TURBINE......Page 1620
OPERATION......Page 1621
TURBINE......Page 1622
STATOR......Page 1623
INSTALLATION......Page 1624
REMOVAL......Page 1625
INSTALLATION......Page 1628
ADJUSTMENT - OUTPUT SHAFT BEARING......Page 1631
REMOVAL......Page 1633
INSTALLATION......Page 1636
REMOVAL......Page 1641
DISASSEMBLY......Page 1644
CLEANING......Page 1650
ASSEMBLY......Page 1651
INSTALLATION......Page 1654
INSTALLATION......Page 1656
AUTOMATIC - 41TE......Page 1657
DIAGNOSIS AND TESTING - 41TE TRANSAXLE GENERAL DIAGNOSIS......Page 1658
DIAGNOSIS AND TESTING - ROAD TEST......Page 1660
TEST FOUR-SELECTOR IN OVERDRIVE (4th Gear)......Page 1661
TEST RESULT INDICATIONS......Page 1662
DIAGNOSIS AND TESTING - TORQUE CONVERTER HOUSING FLUID LEAKAGE......Page 1663
REMOVAL......Page 1664
DISASSEMBLY......Page 1668
ASSEMBLY......Page 1685
INSTALLATION......Page 1708
41TE TRANSAXLE HYDRAULIC SCHEMATICS......Page 1711
SPECIFICATIONS - 41TE TRANSAXLE......Page 1724
41TE AUTOMATIC TRANSAXLE......Page 1726
DESCRIPTION......Page 1731
OPERATION......Page 1732
OPERATION......Page 1733
DISASSEMBLY......Page 1734
ASSEMBLY......Page 1739
DIFFERENTIAL BEARING PRELOAD ADJUSTMENT USING EXISTING SHIM......Page 1742
PRELOAD ADJUSTMENT W/O SHIM......Page 1744
STANDARD PROCEDURE - FLUID AND FILTER SERVICE......Page 1745
FLUID/FILTER SERVICE (RECOMMENDED)......Page 1746
REMOVAL......Page 1747
INSTALLATION......Page 1749
2/4 CLUTCH......Page 1750
DISASSEMBLY......Page 1751
ASSEMBLY......Page 1758
STANDARD PROCEDURE - OIL PUMP VOLUME CHECK......Page 1768
DISASSEMBLY......Page 1769
REMOVAL......Page 1770
DESCRIPTION......Page 1771
OPERATION......Page 1772
REMOVAL......Page 1773
INSTALLATION......Page 1774
SOLENOIDS......Page 1775
INSTALLATION......Page 1776
OPERATION......Page 1777
INSTALLATION......Page 1778
REMOVAL......Page 1779
DESCRIPTION......Page 1780
TURBINE......Page 1781
TORQUE CONVERTER CLUTCH (TCC)......Page 1782
TURBINE......Page 1783
TORQUE CONVERTER CLUTCH (TCC)......Page 1784
INSTALLATION......Page 1785
OPERATION......Page 1786
INSTALLATION......Page 1787
DESCRIPTION......Page 1788
REMOVAL......Page 1789
DISASSEMBLY......Page 1791
ASSEMBLY......Page 1795
INSTALLATION......Page 1800
T850 MANUAL TRANSAXLE......Page 1802
DESCRIPTION......Page 1803
TRANSAXLE IDENTIFICATION......Page 1804
NEUTRAL......Page 1805
1ST GEAR......Page 1806
2ND GEAR......Page 1807
3RD GEAR......Page 1808
4TH GEAR......Page 1809
5TH GEAR......Page 1810
REVERSE GEAR......Page 1811
REMOVAL - 2.4L GAS......Page 1812
REMOVAL - 2.5L TD......Page 1814
DISASSEMBLY......Page 1818
ASSEMBLY......Page 1822
ASSEMBLY......Page 1823
INSTALLATION......Page 1831
INSTALLATION - 2.4L GAS......Page 1832
INSTALLATION - 2.5L TD......Page 1834
SPECIFICATIONS - T850 MANUAL TRANSAXLE......Page 1838
SPECIAL TOOLS - T850 TRANSAXLE......Page 1840
INSTALLATION......Page 1843
OPERATION......Page 1844
DISASSEMBLY......Page 1845
ASSEMBLY......Page 1848
ADJUSTMENT - DIFFERENTIAL TURNING TORQUE......Page 1851
STANDARD PROCEDURE - FLUID LEVEL CHECK......Page 1853
INSTALLATION......Page 1854
REMOVAL......Page 1855
INSTALLATION......Page 1857
ADJUSTMENTS......Page 1860
ADJUSTMENT......Page 1861
REMOVAL......Page 1862
INSTALLATION......Page 1864
INSTALLATION......Page 1865
INSTALLATION......Page 1868
REMOVAL......Page 1869
INSTALLATION......Page 1871
DESCRIPTION......Page 1874
DISASSEMBLY......Page 1875
ASSEMBLY......Page 1878
DISASSEMBLY......Page 1882
ASSEMBLY......Page 1888
ASSEMBLY......Page 1889
DESCRIPTION......Page 1895
ASSEMBLY......Page 1896
INSTALLATION......Page 1897
ROAD TEST......Page 1898
TIRE AND WHEEL RUNOUT/MATCH MOUNTING......Page 1899
STANDARD PROCEDURE - TIRE AND WHEEL BALANCE......Page 1901
DIRECTIONAL TREAD PATTERN TIRES......Page 1903
INSTALLATION - TIRE AND WHEEL ASSEMBLY (STEEL WHEEL)......Page 1904
TIRE IDENTIFICATION......Page 1905
DIAGNOSIS AND TESTING - TIRE/VEHICLE LEAD......Page 1906
STANDARD PROCEDURE - TIRE INFLATION PRESSURES......Page 1908
STANDARD PROCEDURE - TIRE LEAK REPAIRING......Page 1909
DIAGNOSIS AND TESTING - WHEEL INSPECTION......Page 1910
INSTALLATION......Page 1911
REMOVAL......Page 1912
REMOVAL......Page 1913
INSTALLATION......Page 1914
STATIONARY GLASS......Page 1916
WATER LEAK TESTS......Page 1917
VISUAL INSPECTION BEFORE TESTS......Page 1918
SAFETY PRECAUTION AND WARNINGS......Page 1919
PANEL REINFORCEMENT......Page 1920
PANEL PATCH FABRICATIONS......Page 1921
PANEL PATCH INSTALLATION......Page 1922
STANDARD PROCEDURE - HEAT STAKING......Page 1923
LUBRICANT APPLICATION......Page 1924
LUBRICANT USAGE......Page 1925
GAP AND FLUSH MEASUREMENTS......Page 1926
BODY OPENING DIMENSIONS......Page 1928
BODY SEALING LOCATIONS......Page 1931
STRUCTURAL ADHESIVE LOCATIONS......Page 1955
WELD LOCATIONS......Page 1963
SPECIFICATIONS - WELD POINTS......Page 2010
SPECIFICATIONS -......Page 2064
BODY......Page 2066
REMOVAL......Page 2067
REMOVAL......Page 2068
INSTALLATION......Page 2069
REMOVAL – A-PILLAR, HEADER, OR B-PILLAR......Page 2070
REMOVAL......Page 2071
INSTALLATION......Page 2072
INSTALLATION......Page 2073
INSTALLATION......Page 2074
INSTALLATION......Page 2075
INSTALLATION......Page 2076
INSTALLATION......Page 2077
REMOVAL......Page 2078
REMOVAL......Page 2079
INSTALLATION......Page 2080
REMOVAL......Page 2081
INSTALLATION......Page 2082
INSTALLATION......Page 2083
REMOVAL......Page 2084
INSTALLATION......Page 2085
DOOR GAP ADJUSTMENT - FORE/AFT......Page 2086
STABILIZER ADJUSTMENT......Page 2087
INSTALLATION......Page 2088
INSTALLATION......Page 2089
REMOVAL......Page 2090
INSTALLATION......Page 2091
REMOVAL......Page 2092
INSTALLATION......Page 2093
INSTALLATION......Page 2094
REMOVAL......Page 2095
REMOVAL......Page 2096
INSTALLATION......Page 2097
INSTALLATION......Page 2098
INSTALLATION......Page 2099
INSTALLATION......Page 2105
REMOVAL......Page 2106
INSTALLATION......Page 2107
INSTALLATION......Page 2108
REMOVAL......Page 2109
REMOVAL......Page 2110
REMOVAL......Page 2111
INSTALLATION......Page 2112
INSTALLATION......Page 2113
INSTALLATION......Page 2114
INSTALLATION......Page 2115
INSTALLATION......Page 2116
INSTALLATION......Page 2117
REMOVAL......Page 2118
INSTALLATION......Page 2119
REMOVAL......Page 2120
INSTALLATION......Page 2121
INSTALLATION......Page 2122
INTERIOR......Page 2123
REMOVAL......Page 2124
INSTALLATION......Page 2125
INSTALLATION......Page 2126
INSTALLATION......Page 2127
SHORT WHEEL BASE......Page 2128
INSTALLATION......Page 2129
INSTALLATION......Page 2130
INSTALLATION......Page 2131
INSTALLATION......Page 2132
INSTALLATION......Page 2133
INSTALLATION......Page 2134
COLOR CODE CHARTS......Page 2135
DESCRIPTION......Page 2136
SEATS......Page 2137
INSTALLATION......Page 2138
SYNCHRONIZING CABLE ADJUSTMENT......Page 2139
INSTALLATION......Page 2140
INSTALLATION......Page 2141
REMOVAL......Page 2142
INSTALLATION......Page 2143
INSTALLATION......Page 2144
INSTALLATION......Page 2145
INSTALLATION......Page 2146
INSTALLATION......Page 2147
INSTALLATION......Page 2148
REMOVAL......Page 2149
REMOVAL......Page 2150
QUAD BUCKET......Page 2151
INSTALLATION......Page 2152
INSTALLATION......Page 2153
REMOVAL......Page 2154
INSTALLATION......Page 2155
INSTALLATION......Page 2156
INSTALLATION......Page 2157
WINDSHIELD REMOVAL – EXTERIOR METHOD......Page 2158
INSTALLATION......Page 2159
INSTALLATION......Page 2160
INSTALLATION......Page 2161
INSTALLATION......Page 2163
INSTALLATION......Page 2164
INSTALLATION......Page 2165
FRONT CONTROL PANEL......Page 2166
FRONT CONTROL PANEL......Page 2167
OPERATION - THREE ZONE ATC......Page 2168
DIAGNOSIS AND TESTING - A/C COOL DOWN TEST......Page 2169
DIAGNOSIS AND TESTING - A/C PERFORMANCE TEST......Page 2170
DIAGNOSIS AND TESTING - HEATER PERFORMANCE TEST......Page 2171
SPECIFICATIONS - HEATER-A/C SYSTEM......Page 2172
STANDARD PROCEDURE - HEATER-A/C CONTROL CALIBRATION......Page 2173
INSTALLATION......Page 2174
DIAGNOSIS AND TESTING - A/C PRESSURE TRANSDUCER......Page 2175
DESCRIPTION......Page 2176
INSTALLATION......Page 2177
DESCRIPTION......Page 2178
INSTALLATION......Page 2179
DIAGNOSIS AND TESTING - BLOWER MOTOR RESISTOR......Page 2180
INSTALLATION......Page 2181
OPERATION......Page 2182
REMOVAL......Page 2183
INSPECTION - COMPRESSOR CLUTCH/COIL......Page 2184
INSTALLATION......Page 2185
DESCRIPTION......Page 2186
DIAGNOSIS AND TESTING - COMPRESSOR CLUTCH RELAY......Page 2187
OPERATION......Page 2188
DESCRIPTION......Page 2189
OPERATION......Page 2190
DESCRIPTION......Page 2191
INSTALLATION......Page 2192
OPERATION......Page 2193
INSTALLATION......Page 2194
REMOVAL......Page 2195
OPERATION......Page 2196
INSTALLATION......Page 2197
OPERATION......Page 2198
INSTALLATION......Page 2199
DIAGNOSIS AND TESTING - BLOWER MOTOR RESISTOR......Page 2200
DESCRIPTION......Page 2201
DESCRIPTION......Page 2202
INSTALLATION......Page 2203
OPERATION......Page 2204
INSTALLATION......Page 2205
INSTALLATION......Page 2206
REMOVAL - CENTER BEZEL OUTLETS......Page 2207
REMOVAL - FRONT DOOR REAR OUTLET......Page 2208
INSTALLATION - INSTRUMENT PANEL OUTLET......Page 2209
DIAGNOSIS AND TESTING - FRONT BLOWER MOTOR......Page 2210
INSTALLATION......Page 2213
REMOVAL......Page 2214
REMOVAL......Page 2215
REMOVAL......Page 2216
REMOVAL......Page 2217
INSTALLATION......Page 2218
INSTALLATION......Page 2219
OPERATION......Page 2220
DIAGNOSIS AND TESTING - REAR BLOWER MOTOR......Page 2221
REMOVAL......Page 2223
INSTALLATION......Page 2225
INSTALLATION......Page 2226
WARNING......Page 2227
CAUTION - A/C PLUMBING......Page 2228
DESCRIPTION......Page 2229
REMOVAL - COMPRESSOR......Page 2230
INSTALLATION - COMPRESSOR......Page 2231
OPERATION......Page 2232
REMOVAL......Page 2233
INSTALLATION......Page 2234
INSTALLATION......Page 2235
REMOVAL......Page 2236
INSTALLATION......Page 2238
DIAGNOSIS AND TESTING - EXPANSION VALVE......Page 2239
INSTALLATION......Page 2240
REMOVAL- HEATER CORE EXTENSION TUBES......Page 2241
REMOVAL - HEATER CORE......Page 2242
INSTALLATION- HEATER CORE EXTENSION TUBES......Page 2244
REMOVAL......Page 2245
REMOVAL......Page 2247
INSTALLATION......Page 2249
DESCRIPTION......Page 2250
INSTALLATION......Page 2251
DIAGNOSIS AND TESTING - REFRIGERANT SYSTEM CHARGE LEVEL......Page 2252
STANDARD PROCEDURE - REFRIGERANT SYSTEM SERVICE EQUIPMENT......Page 2254
STANDARD PROCEDURE - REFRIGERANT SYSTEM CHARGE......Page 2255
DESCRIPTION......Page 2256
REMOVAL......Page 2257
INSTALLATION......Page 2258
REMOVAL......Page 2259
INSTALLATION......Page 2260
REMOVAL - REAR EVAPORATOR......Page 2261
REMOVAL - EVAPORATOR LINE EXTENSION......Page 2262
OPERATION......Page 2263
INSTALLATION......Page 2264
STANDARD PROCEDURE - HEATER CORE FILLING......Page 2265
REMOVAL......Page 2266
REMOVAL......Page 2267
REMOVAL......Page 2268
INSTALLATION......Page 2269
OPERATION......Page 2270
REMOVAL - REAR AIR CONDITIONING LINES......Page 2271
INSTALLATION - REAR AIR CONDITIONING LINES......Page 2272
INSTALLATION......Page 2274
INSTALLATION......Page 2275
DIAGNOSIS AND TESTING - REFRIGERANT SYSTEM CHARGE LEVEL 2.5L DIESEL......Page 2277
DESCRIPTION......Page 2278
INSTALLATION......Page 2279
INSTALLATION......Page 2280
INSTALLATION......Page 2281
INSTALLATION......Page 2282
INSTALLATION......Page 2283
INSTALLATION......Page 2284
INSTALLATION......Page 2285
DESCRIPTION - MONITORED COMPONENT......Page 2286
OPERATION - NON-MONITORED CIRCUITS......Page 2290
DESCRIPTION - MONITORED SYSTEMS......Page 2291
OPERATION - SYSTEM......Page 2293
OPERATION......Page 2294
OPERATION - EVAPORATION CONTROL SYSTEM......Page 2295
OPERATION......Page 2297
OPERATION - LDP SWITCH......Page 2298
INSTALLATION......Page 2299
OPERATION......Page 2300
DIAGNOSIS AND TESTING - VEHICLE DOES NOT FILL......Page 2301
DIAGNOSIS AND TESTING - PCV SYSTEM INSPECTION......Page 2302
REMOVAL - REAR EVAP CANISTER......Page 2303
INSTALLATION - REAR EVAP CANISTER......Page 2304
INSTALLATION - 3.3L......Page 2305
OPERATION......Page 2306
INSTALLATION - 3.3/3.8L......Page 2307
OPERATION......Page 2308
HIGH AND LOW LIMITS......Page 2312
SPECIFICATIONS - TORQUE......Page 2313
DESCRIPTION......Page 2314
REMOVAL......Page 2315
INSTALLATION......Page 2316
DESCRIPTION - DIAGNOSTIC TROUBLE CODES......Page 2317
SERVICE MANUAL COMMENTS......Page 2322
RG GAS POWERTRAIN......Page 2324
3.2.1 FUEL CONTROL......Page 2330
3.2.2 ON-BOARD DIAGNOSTICS......Page 2331
3.2.4 PCM OPERATING MODES......Page 2333
3.2.6 SKIS OVERVIEW......Page 2334
3.2.9 PROGRAMMING THE POWERTRAIN CONTROL MODULE......Page 2335
3.3.1 HARD CODE......Page 2336
3.3.4 HANDLING NO DTC PROBLEMS......Page 2337
4.2.1 TECHNICIAN SAFETY INFORMATION......Page 2339
4.3.2 VEHICLE DAMAGE CAUTIONS......Page 2340
6.0 GLOSSARY OF TERMS......Page 2341
7.0 DIAGNOSTIC INFORMATION AND PROCEDURES......Page 2344
P0622-GENERATOR FIELD NOT SWITCHING PROPERLY......Page 2345
P1594-CHARGING SYSTEM VOLTAGE TOO HIGH......Page 2347
P1682-CHARGING SYSTEM VOLTAGE TOO LOW......Page 2349
P0601-PCM INTERNAL CONTROLLER FAILURE......Page 2352
P1685-WRONG OR INVALID KEY MSG RECEIVED FROM SKIM......Page 2353
P1686-NO SKIM BUS MESSAGE RECEIVED......Page 2355
P1695-NO CCD/J1850 MESSAGE FROM BODY CONTROL MODULE......Page 2357
P1697-PCM FAILURE SRI MILE NOT STORED......Page 2359
P1698-NO BUS MESSAGE FROM TRANS CONTROL MODULE......Page 2361
*BUS +/- SIGNALS OPEN FROM SENTRY KEY IMMOBILIZER MODULE......Page 2363
*NO RESPONSE FROM PCM (PCI BUS)......Page 2365
*NO RESPONSE FROM PCM (SCI ONLY)......Page 2366
*PCI BUS COMMUNICATION FAILURE......Page 2369
P0071 - AMBIENT TEMP SENSOR PERFORMANCE......Page 2372
P0106-BAROMETRIC PRESSURE OUT OF RANGE......Page 2374
P0107-MAP SENSOR VOLTAGE TOO LOW......Page 2377
P0108-MAP SENSOR VOLTAGE TOO HIGH......Page 2380
P0117-ECT SENSOR VOLTAGE TOO LOW......Page 2383
P0118-ECT SENSOR VOLTAGE TOO HIGH......Page 2385
P0121-TPS VOLTAGE DOES NOT AGREE WITH MAP......Page 2388
P0122-THROTTLE POSITION SENSOR VOLTAGE LOW......Page 2393
P0123-THROTTLE POSITION SENSOR VOLTAGE HIGH......Page 2397
P0125-CLOSED LOOP TEMP NOT REACHED......Page 2400
P0137-1/2 O2 SENSOR SHORTED TO GROUND......Page 2402
P0138-1/2 O2 SENSOR SHORTED TO VOLTAGE......Page 2405
P0139-1/2 O2 SENSOR SLOW RESPONSE......Page 2408
P0140-1/2 O2 SENSOR STAYS AT CENTER......Page 2411
P0135-1/1 O2 SENSOR HEATER FAILURE......Page 2414
P0141-1/2 O2 SENSOR HEATER FAILURE......Page 2417
P0171-1/1 FUEL SYSTEM LEAN......Page 2419
P0172-1/1 FUEL SYSTEM RICH......Page 2424
P0206-INJECTOR #6 CONTROL CIRCUIT......Page 2429
P0306-CYLINDER #6 MISFIRE......Page 2432
P0320-NO CRANK REFERENCE SIGNAL AT PCM......Page 2437
P0325-KNOCK SENSOR #1 CIRCUIT......Page 2442
P0340-NO CAM SIGNAL AT PCM......Page 2445
P0353-IGNITION COIL #3 PRIMARY CIRCUIT......Page 2450
P0401 - EGR SYSTEM FAILURE......Page 2453
P0403 - EGR SOLENOID CIRCUIT......Page 2457
P0420-1/1 CATALYTIC CONVERTER EFFICIENCY......Page 2460
P0441-EVAP PURGE FLOW MONITOR......Page 2462
P0456 - EVAP LEAK MONITOR SMALL LEAK DETECTED......Page 2465
P0443-EVAP PURGE SOLENOID CIRCUIT......Page 2468
P0460-FUEL LEVEL UNIT NO CHANGE OVER MILES......Page 2471
P0463-FUEL LEVEL SENDING UNIT VOLTS TOO HIGH......Page 2474
P0500-NO VEHICLE SPEED SIGNAL (3SP AUTO AND MANUALTRANSMISSIONS)......Page 2476
P0500-NO VEHICLE SPEED SIGNAL (4SP AUTO TRANS)......Page 2479
P0505-IDLE AIR CONTROL MOTOR CIRCUITS......Page 2482
P0508 - IAC MOTOR SENSE CIRCUIT LOW......Page 2485
P0509 - IAC MOTOR SENSE CIRCUIT HIGH......Page 2488
P0700-EATX CONTROLLER DTC PRESENT......Page 2490
P0703-BRAKE SWITCH SENSE CIRCUIT......Page 2491
P0740-TORQ CONV CLU, NO RPM DROP AT LOCKUP (3SP AUTO TRANS)......Page 2494
P0743-TORQUE CONVERTER CLUTCH SOLENOID/TRANS RELAY CIRCUITS(3SP AUTO TRANS)......Page 2497
P0833-CLUTCH RELEASED SWITCH CIRCUIT......Page 2500
P1192-INLET AIR TEMP SENSOR VOLTAGE LOW......Page 2503
P1193-INLET AIR TEMP SENSOR VOLTAGE HIGH......Page 2505
P1195-1/1 O2 SENSOR SLOW DURING CATALYST MONITOR......Page 2507
P1281-ENGINE IS COLD TOO LONG......Page 2509
P1282-FUEL PUMP RELAY CONTROL CIRCUIT......Page 2510
P1294-TARGET IDLE NOT REACHED (2.4L)......Page 2513
P1294-TARGET IDLE NOT REACHED (3.3L/3.8L)......Page 2516
P1297-NO CHANGE IN MAP FROM START TO RUN......Page 2518
P1299-VACUUM LEAK FOUND (IAC FULLY SEATED)......Page 2522
P1388-AUTO SHUTDOWN RELAY CONTROL CIRCUIT......Page 2524
P1389-NO ASD RELAY OUTPUT VOLTAGE AT PCM......Page 2527
P1391-INTERMITTENT LOSS OF CMP OR CKP......Page 2530
P1398-MIS-FIRE ADAPTIVE NUMERATOR AT LIMIT......Page 2534
P1486-EVAP LEAK MONITOR PINCHED HOSE FOUND......Page 2536
P1491-RAD FAN CONTROL RELAY CIRCUIT......Page 2539
P1494-LEAK DETECT PUMP SW OR MECHANICAL FAULT......Page 2543
P1495-LEAK DETECTION PUMP SOLENOID CIRCUIT......Page 2545
P1496-5 VOLT SUPPLY, OUTPUT TOO LOW......Page 2547
P1602-PCM NOT PROGRAMMED......Page 2550
P1899-P/N SWITCH STUCK IN PARK OR IN GEAR (3SP AUTO TRANS)......Page 2551
P1899-P/N SWITCH STUCK IN PARK OR IN GEAR (4SP AUTO TRNAS)......Page 2553
*CHECKING ECT SENSOR......Page 2555
*CHECKING FUEL DELIVERY......Page 2556
*CHECKING IAC MOTOR (2.4L)......Page 2560
*CHECKING IAT SENSOR......Page 2561
*CHECKING MAP SENSOR......Page 2562
*CHECKING PCM POWER AND GROUND CIRCUITS......Page 2563
*CHECKING RADIATOR FAN RELAY OUTPUT......Page 2564
*CHECKING THE A/C RELAY OUTPUT......Page 2565
*CHECKING TP SENSOR......Page 2567
P0645-A/C CLUTCH RELAY CKT......Page 2568
P1598-A/C PRESSURE SENSOR VOLTS TOO HIGH......Page 2571
P1599-A/C PRESSURE SENSOR VOLTS TOO LOW......Page 2574
P1683-SPD CTRL PWR RELAY; OR S/C 12V DRIVER CKT......Page 2577
*ENGINE CRANKS DOES NOT START......Page 2582
*NO CRANK CONDITION......Page 2587
*NO RESPONSE FROM PCM WITH A NO START CONDITION......Page 2590
*START AND STALL CONDITION......Page 2591
STACK OVERFLOW FAILURE......Page 2595
SERIAL LINK EXTERNAL FAULT......Page 2597
ROLLING CODE FAILURE......Page 2599
TRANSPONDER RESPONSE MISMATCH......Page 2601
VERIFICATION TESTS......Page 2604
8.2 CONTROLS AND SOLENOID......Page 2612
8.3 DATA LINK CONNECTOR......Page 2614
8.4 SENSORS......Page 2615
8.5 FUEL SYSTEM......Page 2617
8.6 SWITCHES......Page 2618
AMBIENT TEMPERATURE SENSOR - BLACK 2 WAY......Page 2620
CLOCKSPRING C1 - WHITE 6 WAY......Page 2621
DIAGNOSTIC JUNCTION PORT - BLACK 16 WAY......Page 2622
EVAP/PURGE SOLENOID - BLACK 2 WAY......Page 2623
FUEL INJECTOR NO. 4 - BLACK 2 WAY......Page 2624
GENERATOR - BLACK 2 WAY......Page 2625
OXYGEN SENSOR 1/2 DOWNSTREAM - BLACK 4 WAY......Page 2626
ACCESSORY RELAY......Page 2628
TRANSMISSION SAFETY SHUTDOWN RELAY......Page 2629
POWERTRAIN CONTROL MODULE C1 - GRAY/BLACK 40 WAY......Page 2630
POWERTRAIN CONTROL MODULE C2 - GRAY/GRAY 40 WAY......Page 2631
10.1 2001 RG 2.4L......Page 2632
10.2 2001 RG 3.3L/3.8L......Page 2633
11.1 SPECIFICATION......Page 2634
RG DIESEL POWERTRAIN......Page 2636
3.2.1 ECM ON-BOARD DIAGNOSTICS......Page 2642
3.2.6 SKIS OPERATION......Page 2643
3.3.3 ECM DIAGNOSTIC TROUBLE CODES......Page 2644
3.4.2 DISPLAY IS NOT VISIBLE......Page 2647
4.2.4 DRBIII SAFETY INFORMATION......Page 2648
6.0 GLOSSARY OF TERMS......Page 2649
7.0 DIAGNOSTIC INFORMATION AND PROCEDURES......Page 2650
*NO RESPONSE FROM ECM (PCI BUS) - DIESEL ONLY......Page 2651
*NO RESPONSE FROM ECM (SCI ONLY) - DIESEL ONLY......Page 2652
P0100-MASS AIR FLOW SENSOR SUPPLY VOLTAGE TOO HIGH OR LOW......Page 2654
P1696-EEPROM MEMORY WRITE DENIED......Page 2661
P0110-INTAKE AIR TEMP SENSOR CIRCUIT SIGNAL VOLTAGE TOO HIGH......Page 2665
P0110-INTAKE AIR TEMP SENSOR CIRCUIT SIGNAL VOLTAGE TOO LOW......Page 2668
P0115-ENGINE COOLANT TEMP SENSOR CIRCUIT SIGNALVOLTAGE TOO HIGH......Page 2670
P0115-ENGINE COOLANT TEMP SENSOR CIRCUIT SIGNALVOLTAGE TOO LOW......Page 2673
P0190-FUEL PRESS SENSOR CIRCUIT MALF SIGNAL VOLTAGE TOO HIGH......Page 2675
P0190-FUEL PRESS SENSOR CIRCUIT MALF SIGNAL VOLTAGE TOO LOW......Page 2679
P0190-FUEL PRESS SENSOR CIRCUIT MALF SUPPLY VOLTAGETOO HIGH OR LOW......Page 2681
P0195-OIL TEMP SENSOR CIRCUIT MALF SIGNAL VOLTAGE TOO HIGH......Page 2682
P0195-OIL TEMP SENSOR CIRCUIT MALF SIGNAL VOLTAGE TOO LOW......Page 2685
P0201-CYLINDER 1-INJECTOR CIRCUIT OVERCURRENT LOW SIDE......Page 2687
P0202-CYLINDER 2-INJECTOR CIRCUIT OVERCURRENT LOW SIDE......Page 2691
P0203-CYLINDER 3-INJECTOR CIRCUIT OVERCURRENT LOW SIDE......Page 2695
P0204-CYLINDER 4-INJECTOR CIRCUIT OVERCURRENT LOW SIDE......Page 2699
P0235-BOOST PRESSURE SENSOR PLAUSIBILITY......Page 2703
P0235-BOOST PRESSURE SENSOR SIGNAL VOLTAGE TOO HIGH......Page 2705
P0235-BOOST PRESSURE SENSOR SIGNAL VOLTAGE TOO LOW......Page 2708
P0235-BOOST PRESSURE SENSOR SUPPLY VOLTAGE TOO HIGH OR LOW......Page 2711
P0335-CKP POSITION SENSOR CIRCUIT OVERSPEED RECOGNITION......Page 2714
P0340-CKP POSITION SENSOR CIRCUIT DYNAMIC PLAUSIBILITY......Page 2716
P0340-CMP POSITION SENSOR CIRCUIT CMP/CKP SYNC FAILURE......Page 2718
P0340-CMP POSITION SENSOR CIRCUIT STATIC PLAUSIBILITY......Page 2721
P0380-GLOW PLUG CIRCUIT A SHORT CIRCUIT......Page 2725
P0403-EGR SOLENOID CIRCUIT OPEN CIRCUIT......Page 2728
P0403-EGR SOLENOID CIRCUIT SHORT CIRCUIT......Page 2731
P0480-FAN 1 CONTROL CIRCUIT OPEN CIRCUIT......Page 2733
P0480-FAN 1 CONTROL CIRCUIT SHORT CIRCUIT......Page 2735
P0481-FAN 2 CONTROL CIRCUIT OPEN CIRCUIT......Page 2737
P0481-FAN 2 CONTROL CIRCUIT SHORT CIRCUIT......Page 2739
P0500-VEHICLE SPEED SENSOR SIGNAL VOLTAGE TOO HIGH......Page 2741
P0514-BATTERY TEMP SENSOR CIRCUIT SIGNAL VOLTAGE TOO HIGH......Page 2745
P0520- OIL PRESS SENSOR CIRCUIT MALF PLAUSIBILITY......Page 2748
P0520-OIL PRESS SENSOR CKT MALF SUPPLY VOLTAGE TOO HIGH OR LOW......Page 2751
P0530-A/C PRESSURE SENSOR CIRCUIT SUPPLY VOLTAGE TOO HIGH ORLOW......Page 2753
P0560-SYSTEM VOLTAGE TOO HIGH......Page 2758
*CHECKING THE CHARGING SYSTEM OPERATION - DIESEL......Page 2761
P0615-STARTER RELAY CIRCUIT SHORT CIRCUIT......Page 2765
P0620-GENERATOR FIELD CONTROL MALF UNSTABLE CURRENT......Page 2767
P0627-FUEL LIFT PUMP RELAY CONTROL CIRCUIT OPEN CIRCUIT......Page 2770
P0627-FUEL LIFT PUMP RELAY CONTROL CIRCUIT SHORT CIRCUIT......Page 2772
P0651-SENSOR REFERENCE VOLTAGE B CKT VOLTAGE TOO HIGH......Page 2774
P0651-SENSOR REFERENCE VOLTAGE B CKT VOLTAGE TOO LOW......Page 2777
P0645-A/C CLUTCH RELAY CIRCUIT OPEN CIRCUIT......Page 2780
P0645-A/C CLUTCH RELAY CIRCUIT SHORT CIRCUIT......Page 2783
P0685-ECM/PCM RELAY CONTROL CIRCUIT SHUTS OFF TOO EARLY......Page 2786
P0685-ECM/PCM RELAY CONTROL CIRCUIT SHUTS OFF TOO LATE......Page 2788
P0703-BRAKE SWITCH SIGNAL CKTS PLAUS W/REDUNDANT CONTACTAFTER INITIALIZATION......Page 2790
P0833-CLUTCH PEDAL PLAUSIBILITY......Page 2794
P1130-FUEL RAIL PRESSURE MALFUNCTION SOLENOID OPEN......Page 2796
P1131-FUEL PRESSURE SOLENOID SHORT CIRCUIT......Page 2799
P1511-BATTERY SENSE LINE 1 VOLTAGE TOO HIGH......Page 2803
P1511-BATTERY SENSE LINE 1 VOLTAGE TOO LOW......Page 2805
P1605-IGNITION SWITCH PLAUSIBILITY......Page 2807
P1685-SKIM SYSTEM WRITE ACCESS TO EEPROM FAILURE......Page 2809
P2120-ACC PEDAL POSITION SENSOR 1 CKT SUPPLY VOLTAGE TOOHIGH OR LOW......Page 2811
*CHECKING THE A/C CLUTCH OPERATION......Page 2820
*CHECKING THE ACCELERATOR PEDAL POSITION SENSOR CALIBRATION......Page 2822
*CHECKING THE BOOST PRESSURE SENSOR CALIBRATION......Page 2823
*CHECKING THE ECM POWER AND GROUND CIRCUITS......Page 2824
*CHECKING THE EGR SYSTEM......Page 2826
*CHECKING THE ELECTRIC RADIATOR FAN OPERATION......Page 2827
*CHECKING THE ENGINE COOLANT TEMPERATURE SENSOR CALIBRATION......Page 2834
*CHECKING THE ENGINE MECHANICAL SYSTEMS......Page 2835
*CHECKING THE GLOW PLUG OPERATION......Page 2836
*CHECKING THE LIFT PUMP MOTOR OPERATION......Page 2838
*CHECKING THE MAF SENSOR CALIBRATION......Page 2841
*CHECKING THE SPEED CONTROL OPERATION......Page 2842
*CHECKING THE VEHICLE SPEED SIGNAL......Page 2845
*ENGINE CRANKS BUT WILL NOT START......Page 2848
*ENGINE WILL NOT CRANK......Page 2851
STACK OVERFLOW FAILURE......Page 2855
SERIAL LINK EXTERNAL FAULT......Page 2857
VIN MISMATCH......Page 2859
TRANSPONDER RESPONSE MISMATCH......Page 2861
VERIFICATION TESTS......Page 2864
8.3 DATA LINK CONNECTOR......Page 2868
8.5 RELAYS......Page 2869
8.6 SENSORS......Page 2870
8.7 SWITCHES......Page 2871
BATTERY TEMPERATURE SENSOR (DIESEL) - BLACK 2 WAY......Page 2872
CRANKSHAFT POSITION SENSOR (DIESEL) - BLACK 3 WAY......Page 2873
EGR SOLENOID (DIESEL) - LT. GRAY 2 WAY......Page 2874
ENGINE CONTROL MODULE C1 (DIESEL) - BLACK 81 WAY......Page 2875
ENGINE CONTROL MODULE C1 (DIESEL) - BLACK 81 WAY......Page 2876
ENGINE COOLANT TEMP SENSOR (DIESEL) - BLUE 2 WAY......Page 2877
FUEL INJECTOR NO. 2 (DIESEL) - BLACK 2 WAY......Page 2878
GENERATOR - BLACK 2 WAY......Page 2879
LIFT PUMP MOTOR (DIESEL) - BLACK 2 WAY......Page 2880
MASS AIR FLOW SENSOR (DIESEL) - ORANGE 5 WAY......Page 2881
RADIATOR FAN NO. 1 (DIESEL) - GRAY 2 WAY......Page 2883
RADIATOR FAN RELAY NO. 3 (DIESEL) - BLUE 9 WAY......Page 2884
WATER IN FUEL SENSOR (DIESEL) - BLACK 2 WAY......Page 2885
10.1 2001 RG 2.5L TURBO DIESEL......Page 2886
11.0 CHARTS AND GRAPHS......Page 2888
RG BODY......Page 2890
3.0 SYSTEM DESCRIPTION AND FUNCTIONAL OPERATION......Page 2916
3.1 AIRBAG SYSTEM/OCCUPANT RESTRAINT CONTROLLER SYSTEM......Page 2917
3.1.1 DRIVER AIRBAG......Page 2918
3.1.3 PASSENGER AIRBAG......Page 2919
3.1.6 SIDE IMPACT AIRBAG CONTROL MODULE (SIACM)......Page 2920
3.1.8 ORC/SIACM DIAGNOSTIC TROUBLE CODES......Page 2921
3.2 AUDIO SYSTEM......Page 2922
3.3 BODY CONTROL MODULE......Page 2923
3.4.2 CHIME ON CONDITIONS......Page 2924
3.4.4 OTHER CHIME ON CONDITIONS......Page 2925
3.5 COMMUNICATION......Page 2926
3.7.5 FOG LAMPS......Page 2927
3.8.1 CONTROLLED POWER FEEDS......Page 2928
3.8.2 RELAY CONTROLS......Page 2929
3.8.3 ELECTRICAL INPUTS......Page 2930
3.9.1.6 COOLDOWN TESTING......Page 2931
3.9.2.7 DOOR ACTUATOR CONTROL......Page 2932
3.9.2.10 A/C – HEATER CONTROL MODULE, SWITCH OPERATION......Page 2933
3.10.2.1 DCHA ASSEMBLY......Page 2934
3.10.3.1 ACTIVATION......Page 2935
3.11 INSTRUMENT CLUSTER......Page 2936
3.13.1 POWER SEAT......Page 2937
3.14.4 SETTING THE VARIANCE......Page 2938
3.16 POWER FOLDING MIRRORS......Page 2939
3.18.1 POWER SLIDING DOOR......Page 2940
3.20.1 BASE ALARM SYSTEM......Page 2941
3.21.7 SPEED SENSITIVE INTERMITTENT WIPE MODE......Page 2942
4.2.1 TECHNICIAN SAFETY INFORMATION......Page 2943
4.3.2 ROAD TESTING A COMPLAINT VEHICLE......Page 2944
6.0 GLOSSARY OF TERMS......Page 2945
7.0 DIAGNOSTIC INFORMATION AND PROCEDURES......Page 2946
ORC, LOSS OF IGNITION RUN ONLY - ACTIVE......Page 2947
FCM, SIACM RUN-START DRIVER SHORT TO GROUND - STORED......Page 2952
ORC, LOSS OF IGNITION RUN-START - ACTIVE......Page 2956
FCM, SIACM RUN-START DRIVER SHORT TO GROUND - ACTIVE......Page 2961
LEFT SIACM, NO PCI TRANSMISSION - ACTIVE......Page 2967
ORC, NO LEFT SIACM MESSAGE - STORED......Page 2970
LEFT SIACM, NO PCM MESSAGE - ACTIVE......Page 2973
LEFT SIACM, SEAT SQUIB CIRCUIT OPEN - ACTIVE......Page 2974
LEFT SIACM, SEAT SQUIB CIRCUIT SHORT - ACTIVE......Page 2977
LEFT SIACM, SEAT SQUIB SHORT TO BATTERY - ACTIVE......Page 2979
LEFT SIACM, SEAT SQUIB SHORT TO GROUND - ACTIVE......Page 2982
ORC, NO PCI TRANSMISSION - ACTIVE......Page 2985
ORC, CALIBRATION MISMATCH - ACTIVE......Page 2988
ORC, WARNING INDICATOR CIRCUIT SHORT - STORED......Page 2990
ORC, CLUSTER MESSAGE MISMATCH - ACTIVE......Page 2997
ORC, DRIVER SBS OPEN - ACTIVE......Page 2999
ORC, DRIVER SBS SHORT TO BATTERY - ACTIVE......Page 3001
ORC, DRIVER SBS SHORT TO GROUND - ACTIVE......Page 3003
ORC, DRIVER SBT CIRCUIT OPEN - ACTIVE......Page 3005
ORC, DRIVER SBT CIRCUIT SHORT - ACTIVE......Page 3007
ORC, DRIVER SBT SHORT TO BATTERY - ACTIVE......Page 3009
ORC, DRIVER SBT SHORT TO GROUND - ACTIVE......Page 3011
ORC, DRIVER SQUIB 1 CIRCUIT OPEN - ACTIVE......Page 3013
ORC, DRIVER SQUIB 1 CIRCUIT SHORT - ACTIVE......Page 3016
ORC, DRIVER SQUIB 1 SHORT TO BATTERY - ACTIVE......Page 3019
ORC, DRIVER SQUIB 1 SHORT TO GROUND - ACTIVE......Page 3022
ORC, DRIVER SQUIB 2 CIRCUIT OPEN - ACTIVE......Page 3025
ORC, DRIVER SQUIB 2 CIRCUIT SHORT - ACTIVE......Page 3028
ORC, DRIVER SQUIB 2 SHORT TO BATTERY - ACTIVE......Page 3031
ORC, DRIVER SQUIB 2 SHORT TO GROUND - ACTIVE......Page 3034
ORC, INTERROGATE LEFT SIACM - ACTIVE......Page 3037
ORC, INTERROGATE RIGHT SIACM - ACTIVE......Page 3038
RIGHT SIACM, SEAT SQUIB SHORT TO GROUND - STORED......Page 3039
ORC, NO CLUSTER MESSAGE - ACTIVE......Page 3041
ORC, NO LEFT SIACM MESSAGE - ACTIVE......Page 3043
ORC, NO ODOMETER MESSAGE - ACTIVE......Page 3044
ORC, NO PCI TRANSMISSION - STORED......Page 3045
ORC, NO RIGHT SIACM MESSAGE - ACTIVE......Page 3046
ORC, NOT CONFIGURED FOR SAB - ACTIVE......Page 3047
ORC, NOT CONFIGURED FOR SAB - STORED......Page 3049
ORC, PASSENGER SBS OPEN - ACTIVE......Page 3050
ORC, PASSENGER SBS SHORT TO BATTERY - ACTIVE......Page 3052
ORC, PASSENGER SBS SHORT TO GROUND - ACTIVE......Page 3054
ORC, PASSENGER SBT CIRCUIT OPEN - ACTIVE......Page 3056
ORC, PASSENGER SBT CIRCUIT SHORT - ACTIVE......Page 3058
ORC, PASSENGER SBT SHORT TO BATTERY - ACTIVE......Page 3060
ORC, PASSENGER SBT SHORT TO GROUND - ACTIVE......Page 3062
ORC, PASSENGER SQUIB 1 CIRCUIT OPEN - ACTIVE......Page 3064
ORC, PASSENGER SQUIB 1 CIRCUIT SHORT - ACTIVE......Page 3067
ORC, PASSENGER SQUIB 1 SHORT TO BATTERY - ACTIVE......Page 3069
ORC, PASSENGER SQUIB 1 SHORT TO GROUND - ACTIVE......Page 3072
ORC, PASSENGER SQUIB 2 CIRCUIT OPEN - ACTIVE......Page 3074
ORC, PASSENGER SQUIB 2 CIRCUIT SHORT - ACTIVE......Page 3077
ORC, PASSENGER SQUIB 2 SHORT TO BATTERY - ACTIVE......Page 3079
ORC, PASSENGER SQUIB 2 SHORT TO GROUND - ACTIVE......Page 3082
ORC, VEHICLE BODY STYLE UNKNOWN - ACTIVE......Page 3084
ORC, WARNING INDICATOR CIRCUIT SHORT - ACTIVE......Page 3086
RIGHT SIACM, NO PCI TRANSMISSION - ACTIVE......Page 3088
RIGHT SIACM, NO PCM MESSAGE - ACTIVE......Page 3091
RIGHT SIACM, SEAT SQUIB CIRCUIT OPEN - ACTIVE......Page 3092
RIGHT SIACM, SEAT SQUIB CIRCUIT SHORT - ACTIVE......Page 3095
RIGHT SIACM, SEAT SQUIB SHORT TO BATTERY - ACTIVE......Page 3097
RIGHT SIACM, SEAT SQUIB SHORT TO GROUND - ACTIVE......Page 3100
*AIRBAG INDICATOR ON WITHOUT ACTIVE TROUBLE CODES......Page 3103
ALL OUTPUTS SHORTED......Page 3104
*TUNE SWITCH INOPERATIVE......Page 3107
CD CHANGER MECHANICAL FAILURE......Page 3110
IMPROPER DISK IN CD CHANGER......Page 3111
CD CHANGER POWER SUPPLY TOO HIGH......Page 3112
CD CHANGER TEMPERATURE LOW......Page 3113
IMPROPER DISK IN CD......Page 3114
CD TEMPERATURE LOW......Page 3115
FRONT OUTPUT SHORT......Page 3116
LEFT OUTPUT SHORT......Page 3119
NBS OUTPUT 2 OPEN......Page 3122
NBS OUTPUT 2 SHORT TO BATT......Page 3124
NO ANTENNA CONNECTION......Page 3126
VIN MISMATCH......Page 3127
POWER SUPPLY TOO HIGH......Page 3128
REAR OUTPUT SHORT......Page 3129
REMOTE RADIO SWITCH OPEN OR *REMOTE RADIO CONTROLSINOPERATIVE......Page 3132
REMOTE RADIO SWITCH STUCK......Page 3134
RIGHT OUTPUT SHORT......Page 3137
AC PRESSURE TOO LOW (ACTIVE)......Page 3140
RECIRC DOOR TRAVEL TOO SMALL (STORED)......Page 3141
COOLDOWN TEST FAILED......Page 3147
DRIVER BLEND DOOR NOT RESPONDING (ACTIVE)......Page 3149
DRIVER BLEND DOOR TRAVEL TOO LARGE (ACTIVE)......Page 3151
DRIVER BLEND DOOR TRAVEL TOO SMALL (ACTIVE)......Page 3153
EEPROM CHECKSUM ERROR (ACTIVE)......Page 3155
EVAP TEMP SENSOR OPEN......Page 3156
EVAP TEMP SENSOR SHORTED......Page 3158
FRONT IR SENSOR LOW (ACTIVE)......Page 3160
FRONT KEYBOARD FAULT (ACTIVE)......Page 3161
FRONT KEYBOARD COMMUNICATION FAULT (ACTIVE)......Page 3166
FRONT MODE DOOR NOT RESPONDING (ACTIVE)......Page 3167
FRONT MODE DOOR TRAVEL TOO LARGE (ACTIVE)......Page 3169
FRONT MODE DOOR TRAVEL TOO SMALL (ACTIVE)......Page 3171
INVALID CONDITIONS FOR COOLDOWN TEST, EVAP TEMPERATURE TOOLOW......Page 3173
PASS BLEND DOOR NOT RESPONDING (ACTIVE)......Page 3176
PASS BLEND DOOR TRAVEL TOO LARGE (ACTIVE)......Page 3178
PASS BLEND DOOR TRAVEL TOO SMALL (ACTIVE)......Page 3180
PCI BUS SHORTED LOW (ACTIVE)......Page 3182
REAR BLEND DOOR NOT RESPONDING (ACTIVE)......Page 3183
REAR BLEND DOOR TRAVEL TOO LARGE (ACTIVE)......Page 3185
REAR BLEND DOOR TRAVEL TOO SMALL (ACTIVE)......Page 3187
REAR MODE POT SHORTED (ACTIVE)......Page 3189
REAR IR SENSOR NOT CALIBRATED (ACTIVE)......Page 3191
REAR KEYBOARD FAULT (ACTIVE)......Page 3195
REAR MODE DOOR NOT RESPONDING (ACTIVE)......Page 3199
REAR MODE DOOR TRAVEL TOO LARGE (ACTIVE)......Page 3201
REAR MODE DOOR TRAVEL TOO SMALL (ACTIVE)......Page 3203
RECIRC DOOR NOT RESPONDING (ACTIVE)......Page 3205
RECIRC DOOR TRAVEL TOO LARGE (ACTIVE)......Page 3207
RECIRC DOOR TRAVEL TOO SMALL (ACTIVE)......Page 3209
CABIN HEATER CONTROL CIRCUIT SHORT TO BATTERY (STORED)......Page 3211
B1000 CONTROL UNIT ERRONEOUS......Page 3214
B1801 FLAME OUT: UNSTABLE OPERATION......Page 3215
B1802 POWER SUPPLY OUT OF RANGE: LOW VOLTAGE THRESHOLD......Page 3219
B1802 POWER SUPPLY OUT OF RANGE: VOLTAGE ABOVE 15.5 VOLTS......Page 3222
B1803 FLAME DETECTED PRIOR TO COMBUSTION......Page 3223
B1811 HEATER OVERHEATED......Page 3224
B1813 HEATER IN LOCKOUT MODE......Page 3228
B1820 DOSING PUMP CIRCUIT: OPEN OR SHORT TO BATTERY......Page 3230
B1820 DOSING PUMP CIRCUIT: SHORT TO GROUND......Page 3233
B1821 COMBUSTION AIR FAN CIRCUIT: SHORT TO GROUND......Page 3236
B1822 GLOW PIN/FLAME SENSOR: SHORT TO GROUND......Page 3237
B1823 WATER PUMP CIRCUIT: SHORT TO GROUND......Page 3238
B1824 FAN SWITCH LINE SHORT TO GROUND......Page 3239
CABIN HEATER CONTROL CIRCUIT OPEN (ACTIVE)......Page 3240
CABIN HEATER CONTROL CIRCUIT SHORT TO BATTERY (ACTIVE)......Page 3244
*CABIN HEATER INOPERABLE FROM A/C - HEATER MODULE......Page 3247
*CHIME INOPERATIVE......Page 3249
*KEY IN IGNITION AND DRIVER'S DOOR OPEN CHIME NOT OPERATINGPROPERLY......Page 3251
*PROBLEM WITH THE HIGH VEHICLE SPEED WARNING CHIME......Page 3252
ATC MESSAGES NOT RECEIVED......Page 3253
AUDIO MESSAGES NOT RECEIVED......Page 3254
FCM, PCI BUS SHORTED TO GROUND......Page 3255
COUNTRY CODE NOT PROGRAMMED......Page 3257
FCM MESSAGES NOT RECEIVED......Page 3258
FCM, BCM COMMUNICATION FAULT......Page 3259
FCM, HVAC COMMUNICATION FAULT......Page 3260
FCM, PCI INTERNAL FAULT......Page 3261
FCM, PCM COMMUNICATION FAULT......Page 3262
FCM, RADIO COMMUNICATION FAULT......Page 3263
FCM, TCM COMMUNICATION FAULT......Page 3264
IGNITION MUX SWITCH INPUT OPEN......Page 3265
IGNITION MUX SWITCH INPUT SHORT......Page 3267
IGNITION RUN OUTPUT SHORT......Page 3268
INTERNAL BCM FAILURE......Page 3272
LEFT PSD MESSAGES NOT RECEIVED......Page 3273
LIFTGATE MODULE MESSAGES NOT RECEIVED......Page 3274
MIC MESSAGES NOT RECEIVED......Page 3275
MSM MESSAGES NOT RECEIVED......Page 3276
NO PCI MESSAGES FROM CD CHANGER......Page 3277
ORC MESSAGES NOT RECEIVED......Page 3279
OTIS MESSAGES NOT RECEIVED......Page 3280
PCI INTERNAL HARDWARE FAILURE......Page 3281
PCM MESSAGES NOT RECEIVED......Page 3282
RADIO MEM MSG NOT RECEIVED......Page 3283
RIGHT PSD MESSAGES NOT RECEIVED......Page 3284
RUN/START HARDWIRE INPUT FAILURE......Page 3285
SKIM MESSAGES NOT RECEIVED......Page 3286
TCM MESSAGES NOT RECEIVED......Page 3287
*BUS +/- SIGNALS OPEN FROM AUTOMATIC TEMPERATURE CONTROLMODULE......Page 3288
*BUS +/- SIGNALS OPEN FROM MEMORY SEAT/MIRROR MODULE......Page 3290
*BUS +/- SIGNALS OPEN FROM SENTRY KEY IMMOBILIZER MODULE......Page 3292
*BUS +/- SIGNALS OPEN OR NO RESPONSE FROM BODY CONTROLMODULE......Page 3294
*BUS +/- SIGNALS OPEN OR NO RESPONSE FROM HVAC......Page 3296
*BUS +/- SIGNALS OPEN OR NO RESPONSE FROM INSTRUMENT CLUSTER......Page 3298
*BUS +/- SIGNALS OPEN OR NO RESPONSE FROM LEFT SLIDING DOORCONTROL MODULE......Page 3301
*BUS +/- SIGNALS OPEN OR NO RESPONSE FROM POWER LIFTGATEMODULE......Page 3304
*BUS +/- SIGNALS OPEN OR NO RESPONSE FROM RIGHT SLIDING DOORCONTROL MODULE......Page 3307
*BUS +/- SIGNALS OPEN OR NO RESPONSE FROM THATCHAM ALARMMODULE......Page 3310
*NO RESPONSE FROM CABIN HEATER ASSIST - DIESEL ONLY......Page 3312
*NO RESPONSE FROM CONTROLLER ANTILOCK BRAKE......Page 3314
*NO RESPONSE FROM ECM (PCI BUS) - DIESEL ONLY......Page 3316
*NO RESPONSE FROM ECM (SCI ONLY) - DIESEL ONLY......Page 3317
*NO RESPONSE FROM FRONT CONTROL MODULE......Page 3319
*NO RESPONSE FROM LEFT SIACM......Page 3321
*NO RESPONSE FROM ORC......Page 3323
*NO RESPONSE FROM OVERHEAD CONSOLE......Page 3325
*NO RESPONSE FROM PCM (PCI BUS)......Page 3327
*NO RESPONSE FROM PCM (SCI ONLY)......Page 3328
*NO RESPONSE FROM RADIO......Page 3331
*NO RESPONSE FROM RIGHT SIACM......Page 3333
*NO RESPONSE FROM TRANSMISSION CONTROL MODULE......Page 3335
*PCI BUS COMMUNICATION FAILURE......Page 3338
*HOOD AJAR CIRCUIT OPEN......Page 3341
*HOOD AJAR CIRCUIT SHORTED TO GROUND......Page 3342
*LEFT FRONT DOOR AJAR SWITCH SENSE CIRCUIT OPEN......Page 3343
*LEFT FRONT DOOR AJAR SWITCH SENSE CIRCUIT SHORTED TO GROUND......Page 3344
*LEFT SLIDING DOOR AJAR SWITCH SENSE CIRCUIT OPEN......Page 3345
*LEFT SLIDING DOOR AJAR SWITCH SENSE CIRCUIT SHORTED TOGROUND......Page 3347
*LIFTGATE AJAR CIRCUIT OPEN......Page 3348
*LIFTGATE AJAR CIRCUIT SHORTED TO GROUND......Page 3349
*RIGHT FRONT DOOR AJAR SWITCH SENSE CIRCUIT OPEN......Page 3350
*RIGHT FRONT DOOR AJAR SWITCH SENSE CIRCUIT SHORTED TOGROUND......Page 3351
*RIGHT SLIDING DOOR AJAR CIRCUIT OPEN......Page 3352
*RIGHT SLIDING DOOR AJAR CIRCUIT SHORTED TO GROUND......Page 3354
EBL RUN ONLY RELAY OPEN......Page 3355
EBL RUN ONLY RELAY SHORTED TO BATTERY......Page 3357
BACKUP LAMP OUTPUT OPEN......Page 3358
BACKUP LAMP OUTPUT SHORT......Page 3360
FRONT FOG LAMP RELAY OPEN......Page 3361
FRONT FOG LAMP SHORTED TO BATTERY......Page 3363
HEADLAMP SWITCH MISMATCH......Page 3364
HEADLAMP SWITCH OPEN......Page 3365
HEADLAMP SWITCH SHORT TO GROUND......Page 3367
HIGH BEAM SWITCH INPUT OPEN......Page 3369
HIGH BEAM SWITCH INPUT SHORT......Page 3371
LEFT FRONT TURN SIGNAL OUTPUT OPEN......Page 3373
LEFT FRONT TURN SIGNAL OUTPUT SHORT......Page 3375
LEFT HIGH BEAM HEADLAMP CIRCUIT OPEN......Page 3377
LEFT HIGH BEAM HEADLAMP CIRCUIT SHORTED TO GROUND......Page 3379
LEFT HIGH BEAM HEADLAMP CIRCUIT SHORTED TO VOLTAGE......Page 3381
LEFT LOW BEAM HEADLAMP CIRCUIT OPEN......Page 3383
LEFT LOW BEAM HEADLAMP CIRCUIT SHORTED TO GROUND......Page 3385
LEFT LOW BEAM HEADLAMP CIRCUIT SHORTED TO VOLTAGE......Page 3387
LEFT REAR TURN SIGNAL OUTPUT OPEN......Page 3389
LEFT REAR TURN SIGNAL OUTPUT SHORT......Page 3391
LEFT SIDE PARK LAMP OPEN......Page 3393
PARK LAMP OUTPUT 1 OPEN......Page 3395
PARK LAMP OUTPUT 1 SHORT TO BATTERY......Page 3397
PARK LAMP OUTPUT 2 OPEN......Page 3398
PARK LAMP OUTPUT 2 SHORT TO BATTERY......Page 3400
RIGHT FRONT TURN SIGNAL OUTPUT OPEN......Page 3401
RIGHT FRONT TURN SIGNAL OUTPUT SHORT......Page 3403
RIGHT HIGH BEAM HEADLAMP CIRCUIT OPEN......Page 3405
RIGHT HIGH BEAM HEADLAMP CIRCUIT SHORTED TO GROUND......Page 3407
RIGHT HIGH BEAM HEADLAMP CIRCUIT SHORTED TO VOLTAGE......Page 3409
RIGHT LOW BEAM HEADLAMP CIRCUIT OPEN......Page 3411
RIGHT LOW BEAM HEADLAMP CIRCUIT SHORTED TO GROUND......Page 3413
RIGHT LOW BEAM HEADLAMP CIRCUIT SHORTED TO VOLTAGE......Page 3415
RIGHT REAR TURN SIGNAL OUTPUT OPEN......Page 3417
RIGHT REAR TURN SIGNAL OUTPUT SHORT......Page 3419
RIGHT SIDE PARK LAMP OPEN......Page 3421
TURN SIGNAL SWITCH INPUT OPEN......Page 3423
TURN SIGNAL SWITCH INPUT SHORT......Page 3425
UNKNOWN FAULT DETECTED (ACTIVE) - MANUAL A/C......Page 3427
ZONE OVERCURRENT (STORED) - MANUAL A/C......Page 3429
NO BCM MESSAGE RECEIVED (ACTIVE) - MANUAL A/C......Page 3434
ZONE CALIBRATION FAULT - MANUAL A/C......Page 3436
ZONE OVERCURRENT (ACTIVE) - MANUAL A/C......Page 3441
COOLDOWN TEST SENSOR FAILURE - MANUAL A/C......Page 3447
COOLDOWN TEST SET UP FAULT - MANUAL A/C......Page 3449
COOLDOWN TEST TOO COLD TO START - MANUAL A/C......Page 3450
EVAPORATOR TEMPERATURE SENSOR CIRCUIT OPEN (ACTIVE) - MANUALA/C......Page 3453
EVAPORATOR TEMPERATURE SENSOR CIRCUIT SHORT (ACTIVE) - MANUALA/C......Page 3455
FRONT AND REAR BLOWER OUTPUT 2 OPEN......Page 3457
FRONT AND REAR BLOWER OUTPUT 2 SHORT TO BATT......Page 3459
LOOPBACK TEST FAILURE (ACTIVE) - MANUAL A/C......Page 3461
VEHICLE ODOMETER FAILURE (ACTIVE) - MANUAL A/C......Page 3462
REAR MODE CALIBRATION FAULT - MANUAL A/C......Page 3464
REAR BLEND POT CIRCUIT OPEN (ACTIVE) - MANUAL A/C......Page 3468
REAR BLEND POT CIRCUIT SHORT (ACTIVE) - MANUAL A/C......Page 3471
TX FAILURE (ACTIVE) - MANUAL A/C......Page 3474
ABS LAMP CKT SHORT......Page 3476
ABS LAMP OPEN......Page 3477
AIRBAG LAMP CKT SHORT......Page 3478
AIRBAG LAMP OPEN......Page 3479
EL PANEL SHORT......Page 3480
FRONT FOG LAMP INDICATOR OPEN......Page 3482
FRONT FOG LAMP INDICATOR SHORT TO GROUND......Page 3484
FUEL GAUGE CHECKSUM FAILURE......Page 3486
FUEL LEVEL SENDING UNIT INPUT OPEN......Page 3487
FUEL LEVEL SENDING UNIT INPUT SHORT......Page 3489
IOD WAKEUP CLUSTER OUTPUT OPEN......Page 3491
IOD WAKEUP CLUSTER OUTPUT SHORT......Page 3493
LEFT TURN SIGNAL INDICATOR OPEN (HIGHLINE)......Page 3495
LEFT TURN SIGNAL INDICATOR OPEN (LOWLINE)......Page 3497
LEFT TURN SIGNAL INDICATOR SHORT (HIGHLINE)......Page 3499
LEFT TURN SIGNAL INDICATOR SHORT (LOWLINE)......Page 3501
LOOPBACK FAILURE......Page 3503
NO ABS BUS MESSAGES RECEIVED......Page 3504
NO BCM BUS MESSAGES RECEIVED......Page 3505
NO FCM BUS MESSAGES RECEIVED......Page 3506
NO ORC BUS MESSAGES RECEIVED......Page 3507
NO PCM BUS MESSAGES RECEIVED......Page 3508
NO TCM BUS MESSAGES RECEIVED......Page 3509
PANEL DIMMING OUTPUT SHORT......Page 3510
REAR FOG INDICATOR OUTPUT OPEN......Page 3515
REAR FOG INDICATOR OUTPUT SHORT......Page 3517
RIGHT TURN SIGNAL INDICATOR OPEN (HIGHLINE)......Page 3519
RIGHT TURN SIGNAL INDICATOR OPEN (LOWLINE)......Page 3521
RIGHT TURN SIGNAL INDICATOR SHORT (HIGHLINE)......Page 3523
RIGHT TURN SIGNAL INDICATOR SHORT (LOWLINE)......Page 3525
SPEEDOMETER CHECKSUM FAILURE......Page 3527
TACHOMETER CHECKSUM FAILURE......Page 3528
TCM MESSAGE MISMATCH......Page 3529
TEMPERATURE GAUGE CHECKSUM FAILURE......Page 3530
*ANY PCI BUS INDICATOR INOPERATIVE......Page 3531
ACCESSORY POWER OUTPUT #1 OPEN......Page 3532
ACCESSORY POWER OUTPUT #1 SHORTED TO BATTERY......Page 3534
ACCESSORY POWER OUTPUT #2 OPEN......Page 3536
ACCESSORY POWER OUTPUT #2 SHORTED TO BATTERY......Page 3538
CPA NOT ENGAGED......Page 3540
IGN RUN/START INPUT WIRING......Page 3542
IGNITION START INPUT WIRING......Page 3544
INTERNAL DRIVER FAULT #1......Page 3546
INTERNAL DRIVER FAULT #2......Page 3547
INTERNAL DRIVER FAULT #3......Page 3548
DOME LAMP OUTPUT SHORT......Page 3549
DOME SWITCH INPUT OPEN......Page 3550
DOME SWITCH INPUT SHORT......Page 3551
FRONT COURTESY LAMPS OUTPUT SHORT......Page 3553
HALO/DOOR/LIFTGATE LAMP OUTPUT SHORT......Page 3555
READING LAMP OUTPUT SHORT......Page 3556
BCM MESSAGE NOT RECEIVED......Page 3557
CHARGING VOLTAGE HIGH MESSAGE......Page 3558
CHARGING VOLTAGE LOW MESSAGE......Page 3559
EEPROM REFRESH FAILURE......Page 3560
FRONT RISER DOWN POSITION STUCK......Page 3561
FRONT RISER SENSOR OUT OF RANGE HIGH......Page 3563
FRONT RISER SENSOR OUT OF RANGE LOW......Page 3566
FRONT RISER UP POSITION STUCK......Page 3569
HORIZONTAL FORWARD POSITION STUCK......Page 3571
HORIZONTAL REARWARD POSITION STUCK......Page 3573
HORIZONTAL SENSOR OUT OF RANGE HIGH......Page 3575
HORIZONTAL SENSOR OUT OF RANGE LOW......Page 3578
LEFT MIRROR HORIZONTAL SENSOR OUT OF RANGE HIGH......Page 3581
LEFT MIRROR HORIZONTAL SENSOR OUT OF RANGE LOW......Page 3583
LEFT MIRROR VERTICAL SENSOR OUT OF RANGE HIGH......Page 3585
LEFT MIRROR VERTICAL SENSOR OUT OF RANGE LOW......Page 3587
MEMORY POSITION SWITCH STUCK......Page 3589
MEMORY SWITCH INPUT OPEN......Page 3591
MEMORY SWITCH INPUT SHORT......Page 3593
REAR RISER DOWN POSITION STUCK......Page 3595
REAR RISER SENSOR OUT OF RANGE HIGH......Page 3597
REAR RISER SENSOR OUT OF RANGE LOW......Page 3600
REAR RISER UP POSITION STUCK......Page 3603
RECLINER DOWN POSITION STUCK......Page 3605
RECLINER SENSOR OUT OF RANGE HIGH......Page 3607
RECLINER SENSOR OUT OF RANGE LOW......Page 3610
RECLINER UP POSITION STUCK......Page 3613
RIGHT MIRROR HORIZONTAL SENSOR OUT OF RANGE HIGH......Page 3615
RIGHT MIRROR HORIZONTAL SENSOR OUT OF RANGE LOW......Page 3617
RIGHT MIRROR VERTICAL SENSOR OUT OF RANGE HIGH......Page 3619
RIGHT MIRROR VERTICAL SENSOR OUT OF RANGE LOW......Page 3621
BUS MESSAGES MISSING......Page 3623
COMPASS TEST FAILURE......Page 3625
DEMAGNETIZE COMPASS AS PER SERVICE MANUAL......Page 3626
EC MIRROR DAY/NIGHT LINE FAULT......Page 3627
EVIC INTERNAL FAILURE......Page 3629
OTIS MODULE MESSAGE MISMATCH......Page 3630
OTIS MODULE MESSAGE MISMATCH (DIESEL)......Page 3632
*REPAIRING CMTC DISPLAYS DOUBLE DASH ( - - ) IN TEMP DISPLAY......Page 3634
DRIVER DOOR LOCK SWITCH INPUT OPEN......Page 3637
DRIVER DOOR LOCK SWITCH INPUT SHORT......Page 3639
DRIVER DOOR LOCK SWITCH INPUT STUCK......Page 3641
LEFT CYLINDER LOCK SWITCH INPUT OPEN......Page 3643
LEFT CYLINDER LOCK SWITCH INPUT SHORT......Page 3645
LEFT CYLINDER LOCK SWITCH INPUT STUCK......Page 3647
LEFT UNLOCK OUTPUT FAILURE......Page 3649
LIFTGATE CYLINDER SWITCH INPUT OPEN......Page 3651
LIFTGATE CYLINDER SWITCH INPUT SHORT......Page 3653
LIFTGATE CYLINDER SWITCH INPUT STUCK......Page 3655
LIFTGATE UNLOCK POWER OUTPUT SHORT......Page 3657
LOCK OUTPUT FAILURE......Page 3659
PASSENGER DOOR LOCK SWITCH INPUT OPEN......Page 3662
PASSENGER DOOR LOCK SWITCH INPUT SHORT......Page 3664
PASSENGER DOOR LOCK SWITCH INPUT STUCK......Page 3666
RIGHT CYLINDER LOCK SWITCH INPUT OPEN......Page 3668
RIGHT CYLINDER LOCK SWITCH INPUT SHORT......Page 3670
RIGHT CYLINDER LOCK SWITCH INPUT STUCK......Page 3672
RIGHT UNLOCK OUTPUT FAILURE......Page 3674
RKE PROGRAM LINE OUTPUT OPEN......Page 3676
RKE PROGRAM LINE OUTPUT SHORT......Page 3678
AMBIENT TEMPERATURE SENSOR CIRCUIT OPEN......Page 3679
AMBIENT TEMPERATURE SENSOR CIRCUIT SHORT TO GROUND......Page 3681
CONTROL MODULE FAILURE - INTERNAL FAILURE......Page 3683
INCOMPLETE LATCH CINCH - NO CURRENT......Page 3684
INCOMPLETE LATCH CINCH - NO PAWL TRANSITION......Page 3686
INCOMPLETE LATCH CINCH - OVERCURRENT......Page 3688
INCOMPLETE LATCH CINCH - PAWL SWITCH FAILURE......Page 3691
INCOMPLETE LATCH CINCH - RATCHET SWITCH FAILURE......Page 3694
INCOMPLETE LATCH RELEASE - NO CURRENT......Page 3697
INCOMPLETE LATCH RELEASE - RATCHET SWITCH FAILURE......Page 3700
INCOMPLETE LATCH RELEASE- OVERCURRENT......Page 3702
INCOMPLETE LATCH RELEASE- PAWL SWITCH FAILURE......Page 3703
INCOMPLETE LATCH RELEASE- SECTOR GEAR RETURN FAILURE......Page 3705
INCOMPLETE POWER CLOSE - FULL OPEN SWITCH FAILURE......Page 3706
INCOMPLETE POWER CLOSE - MISSING HALL SIGNAL......Page 3708
INCOMPLETE POWER CLOSE - OVER CURRENT......Page 3711
INCOMPLETE POWER CLOSE - TIME OUT......Page 3714
INCOMPLETE POWER OPEN - FULL OPEN SWITCH FAILURE......Page 3715
INCOMPLETE POWER OPEN - LATCH FAILURE......Page 3717
INCOMPLETE POWER OPEN - MISSING HALL SIGNAL......Page 3723
INCOMPLETE POWER OPEN - OVERCURRENT......Page 3726
INCOMPLETE POWER OPEN - TIME OUT......Page 3729
IOD WAKE UP OPEN - PLG......Page 3730
LOOPBACK TEST FAILURE......Page 3732
LOSS OF BCM MESSAGES......Page 3733
LOSS OF EATX MESSAGES......Page 3734
LOSS OF FCM MESSAGES......Page 3735
LOSS OF SBEC MESSAGES......Page 3736
OUTSIDE LIFTGATE HANDLE INPUT SHORT......Page 3737
OUTSIDE LIFTGATE HANDLE INPUT STUCK......Page 3738
OVERHEAD LIFTGATE SWITCH INPUT STUCK......Page 3739
OVERHEAD LIFTGATE/LOCKOUT SWITCHES OPEN......Page 3740
OVERHEAD LIFTGATE/LOCKOUT SWITCHES SHORT......Page 3742
PINCH SENSOR CIRCUIT OPEN......Page 3743
PINCH SENSOR SIGNAL CIRCUIT SHORT TO GROUND......Page 3746
*POWER LIFTGATE INOPERATIVE......Page 3748
AMBIENT TEMPERATURE SENSOR CIRCUIT OPEN......Page 3749
AMBIENT TEMPERATURE SENSOR CIRCUIT SHORT TO GROUND......Page 3750
CONTROL MODULE FAILURE - INTERNAL FAILURE......Page 3751
INCOMPLETE LATCH CINCH - NO CURRENT......Page 3752
INCOMPLETE LATCH CINCH - NO PAWL TRANSITION......Page 3754
INCOMPLETE LATCH CINCH - OVERCURRENT......Page 3756
INCOMPLETE LATCH CINCH - PAWL SWITCH FAILURE......Page 3758
INCOMPLETE LATCH CINCH - RATCHET SWITCH FAILURE......Page 3760
INCOMPLETE LATCH RELEASE - FULL OPEN SWITCH FAILURE......Page 3763
INCOMPLETE LATCH RELEASE - NO CURRENT......Page 3766
INCOMPLETE LATCH RELEASE - RATCHET SWITCH FAILURE......Page 3768
INCOMPLETE LATCH RELEASE- NO REVERSE TO UNLOAD CLUTCH......Page 3770
INCOMPLETE LATCH RELEASE- OVERCURRENT......Page 3771
INCOMPLETE LATCH RELEASE- PAWL SWITCH FAILURE......Page 3772
INCOMPLETE LATCH RELEASE- SECTOR GEAR RETURN FAILURE......Page 3774
INCOMPLETE POWER CLOSE - FULL OPEN SWITCH FAILURE......Page 3775
INCOMPLETE POWER CLOSE - LATCH FAILURE......Page 3777
INCOMPLETE POWER CLOSE - MISSING HALL SIGNAL......Page 3783
INCOMPLETE POWER CLOSE - OVERCURRENT......Page 3786
INCOMPLETE POWER CLOSE - TIME OUT......Page 3788
INCOMPLETE POWER OPEN - FULL OPEN SWITCH FAILURE......Page 3789
INCOMPLETE POWER OPEN - LATCH FAILURE......Page 3791
INCOMPLETE POWER OPEN - MISSING HALL SIGNAL......Page 3796
INCOMPLETE POWER OPEN - OVERCURRENT......Page 3799
INCOMPLETE POWER OPEN - TIME OUT......Page 3801
IOD WAKE UP OPEN - PSD......Page 3802
IOD WAKE UP PSD & PLG SHORT......Page 3804
LEFT B-PILLAR SWITCH INPUT OPEN......Page 3806
LEFT B-PILLAR SWITCH INPUT SHORT......Page 3808
LEFT B-PILLAR SWITCH INPUT STUCK......Page 3809
LOOPBACK TEST FAILURE......Page 3810
LOSS OF BCM MESSAGES......Page 3811
LOSS OF EATX MESSAGES......Page 3812
LOSS OF FCM MESSAGES......Page 3813
LOSS OF SBEC MESSAGES......Page 3814
OVERHEAD LEFT SWITCH INPUT STUCK......Page 3815
OVERHEAD RIGHT SWITCH INPUT STUCK......Page 3816
OVERHEAD RIGHT/LEFT SWITCHES SHORT......Page 3817
RIGHT B-PILLAR SWITCH INPUT OPEN......Page 3818
RIGHT B-PILLAR SWITCH INPUT SHORT......Page 3820
RIGHT B-PILLAR SWITCH INPUT STUCK......Page 3821
*POWER SLIDING DOOR INOPERATIVE......Page 3822
FOLD MIRROR OUTPUT FAILURE......Page 3823
PASSENGER MIRROR RELAY OUTPUT OPEN......Page 3825
PASSENGER MIRROR RELAY OUTPUT SHORT......Page 3827
UNFOLD MIRROR OUTPUT FAILURE......Page 3828
*BOTH MIRRORS DO NOT UNFOLD EXCEPT WITH EITHER FRONT DOOR......Page 3831
*BOTH POWER FOLDING MIRRORS DO NOT FOLD......Page 3832
*DRIVER FOLDING MIRROR DOES NOT FOLD......Page 3833
*PASSENGER FOLDING MIRROR DOES NOT FOLD......Page 3835
BCM MESSAGES NOT RECEIVED......Page 3837
HORN INPUT STUCK......Page 3838
HORN RELAY OPEN......Page 3839
HORN RELAY SHORTED TO BATTERY......Page 3840
INTERNAL EEPROM WRITE ERROR......Page 3842
INTERNAL TRANSMIT FAILURE......Page 3843
INTERNAL ULTRASONIC FAULT......Page 3844
LOOPBACK ERROR......Page 3850
NO VALID MESSAGES RECEIVED......Page 3851
PCI BUS SHORTED TO BATTERY......Page 3852
PCI BUS SHORTED TO GROUND......Page 3853
PCM MESSAGES NOT RECEIVED......Page 3854
VEHICLE THEFT ALARM INDICATOR OUTPUT OPEN......Page 3855
VEHICLE THEFT ALARM INDICATOR OUTPUT SHORT......Page 3856
*ALARM TRIPS ON ITS OWN......Page 3857
*HOOD DOES NOT TRIP VTSS......Page 3858
*LEFT FRONT DOOR DOES NOT TRIP VTSS......Page 3859
*LEFT SLIDING DOOR DOES NOT TRIP VTSS......Page 3860
*LIFTGATE DOES NOT TRIP VTSS......Page 3861
*REPEATER LAMPS INOPERATIVE WITH ALARM......Page 3862
*RIGHT FRONT DOOR DOES NOT TRIP VTSS......Page 3863
*RIGHT SLIDING DOOR DOES NOT TRIP VTSS......Page 3864
*VTSS INDICATOR INOPERATIVE......Page 3865
*VTSS INDICATOR LAMP INOPERATIVE......Page 3866
*VTSS SIREN INOP......Page 3867
*VTSS WILL NOT ARM......Page 3870
FR WIPER HI-LO RELAY OPEN......Page 3871
FR WIPER HI-LO RELAY SHORT TO BATT......Page 3873
FRONT WASH SWITCH INPUT STUCK......Page 3874
FRONT WASHER OUTPUT OPEN......Page 3876
FRONT WIPER NOT PARKED......Page 3878
FRONT WIPER ON RELAY OPEN......Page 3880
FRONT WIPER ON RELAY SHORT TO BATT......Page 3881
FRONT WIPER PARK SWITCH SHORT TO GND......Page 3882
FRONT WIPER SWITCH MUX INPUT OPEN......Page 3884
FRONT WIPER SWITCH MUX INPUT SHORT TO GROUND......Page 3886
HEADLAMP WASHER RELAY OPEN......Page 3888
HEADLAMP WASHER RELAY SHORT TO BATT......Page 3890
REAR WASH SWITCH INPUT STUCK......Page 3891
REAR WASHER OUTPUT OPEN......Page 3893
REAR WIPER OUTPUT OPEN......Page 3895
REAR WIPER OUTPUT SHORT TO GROUND......Page 3897
REAR WIPER SWITCH MUX INPUT OPEN......Page 3899
REAR WIPER SWITCH MUX INPUT SHORT TO GROUND......Page 3901
VERIFICATION TESTS......Page 3903
8.1 AIRBAG SYSTEM......Page 3910
8.4.1 ACTUATORS – FRONT LHD......Page 3911
8.4.3 ACTUATOR – FRONT LHD......Page 3912
8.4.5 EVAPORATOR TEMPERATURE SENSOR LHD......Page 3913
8.4.7 C202 CONNECTOR......Page 3914
8.4.9 REAR A/C HEATER UNIT CONNECTOR......Page 3915
8.5.2 C331 CONNECTOR......Page 3916
8.7.1 MEMORY SEAT MIRROR MEDULE/SEAT MOTORS......Page 3917
8.9 POWER FOLDING MIRRORS......Page 3918
8.10.2 PINCH SENSORS (TAPE SWITCH)......Page 3919
8.11.1 CYLINDER LOCK SWITCH......Page 3920
8.12.2 LOWER DRIVE UNIT......Page 3921
8.13.2 RKE/THATCHAM ALARM MODULE CONNECTORS......Page 3922
8.13.4 VTSS SIREN......Page 3923
8.13.6 REAR INTRUSION SENSOR......Page 3924
AMBIENT TEMP SENSOR (EXCEPT BASE) - BLACK 2 WAY......Page 3926
AUTO TEMP CONTROL C3 - 4 WAY......Page 3927
BODY CONTROL MODULE C1 - BLACK/BLACK 6 WAY......Page 3928
BODY CONTROL MODULE C2 - BLACK/GREEN 34 WAY......Page 3929
BODY CONTROL MODULE C3 - BLACK/WHITE 34 WAY......Page 3930
BODY CONTROL MODULE C4 - BLACK/GRAY 34 WAY......Page 3931
BODY CONTROL MODULE C5 - BLACK/BLACK 34 WAY......Page 3932
C200 - GRAY (BODY SIDE)......Page 3933
C200 - GRAY (INSTRUMENT PANEL SIDE)......Page 3935
C201 - YELLOW (BODY SIDE)......Page 3936
C202 - GRAY (COMPONENT SIDE)......Page 3937
C304 - YELLOW (SEAT SIDE)......Page 3938
C307 - GRAY (BODY SIDE)......Page 3939
C311 - GRAY (BODY SIDE)......Page 3940
C314 (HIGH LINE) - BLACK (BODY SIDE)......Page 3941
C315 (HIGH LINE) - BLACK (LIFTGATE SIDE)......Page 3942
C317 (POWER SLIDING DOOR) - BLACK (RIGHT SLIDING DOOR SIDE)......Page 3943
C324 (MANUAL SLIDING DOOR) - BLACK (LEFT DOOR WIRE TRACK ASSEMBLYSIDE......Page 3944
C326 - YELLOW (SEAT SIDE)......Page 3945
C331 (DIESEL) - BLACK (CABIN HEATER JUMPER SIDE)......Page 3946
CABIN HEATER ASSIST C2 (DIESEL) - BLACK 2 WAY......Page 3947
CLOCKSPRING C1 - WHITE 6 WAY......Page 3948
CLOCKSPRING C5 - YELLOW 4 WAY......Page 3949
DATA LINK CONNECTOR - BLACK 16 WAY......Page 3950
DRIVER AIRBAG C2 - BLACK 2 WAY......Page 3951
DRIVER SEAT BELT SWITCH - WHITE 2 WAY......Page 3952
ELECTRIC WIPER DE-ICER C2 - WHITE 2 WAY......Page 3953
ENGINE CONTROL MODULE C1 (DIESEL) - BLACK 81 WAY......Page 3954
EVAPORATOR TEMPERATURE SENSOR - BLACK 2 WAY......Page 3956
HALO LAMP - BLUE 2 WAY......Page 3957
IGNITION SWITCH - BLACK 5 WAY......Page 3958
INTELLIGENT POWER MODULE C1 - LT. GREEN/RED 20 WAY......Page 3959
INTELLIGENT POWER MODULE C3 (DIESEL) - YELLOW/RED 20 WAY......Page 3960
INTELLIGENT POWER MODULE C5 - BLACK 4 WAY......Page 3961
INTELLIGENT POWER MODULE C7 - BLACK/RED 20 WAY......Page 3962
LEFT CINCH/RELEASE MOTOR (POWER SLIDING DOOR) - GRAY 4 WAY......Page 3963
LEFT FRONT DOOR AJAR SWITCH (BASE) - BLACK 2 WAY......Page 3964
LEFT HEADLAMP (EXCEPT BUILT-UP-EXPORT) - BLACK 3 WAY......Page 3965
LEFT PARK LAMP (BUILT-UP-EXPORT) - BLACK 2 WAY......Page 3966
LEFT REAR SPEAKER - BLACK/RED 6 WAY......Page 3967
LEFT SLIDING DOOR CONTROL MODULE C1 (POWER SLIDING DOOR) -BLACK 8 WAY......Page 3968
LEFT SLIDING DOOR LOCK MOTOR (POWER SLIDING DOOR) - BLACK 4WAY......Page 3969
LEFT VISOR/VANITY LAMP (PREMIUM/LUXURY) - BLACK 2 WAY......Page 3970
LIFTGATE AJAR SWITCH (POWER RELEASE) - BLACK 4 WAY......Page 3971
LIFTGATE RIGHT PINCH SENSOR (POWER LIFTGATE) - BLACK 2 WAY......Page 3972
MEMORY SEAT HORIZONTAL POSITION SENSOR - BLACK 3 WAY......Page 3973
MEMORY SEAT SWITCH - BLACK 2 WAY......Page 3974
MEMORY SEAT/MIRROR MODULE C3 - GRAY 16 WAY......Page 3975
MULTI-FUNCTION SWITCH - BLACK 4 WAY......Page 3976
OVERHEAD CONSOLE (EXCEPT BASE) - BLACK 12 WAY......Page 3977
PASSENGER DOOR LOCK SWITCH - BLACK 3 WAY......Page 3978
PASSENGER SEAT BELT TENSIONER - 2 WAY......Page 3979
FRONT BLOWER MOTOR RELAY......Page 3981
FRONT CONTROL MODULE - BLACK 49 WAY......Page 3982
REAR BLOWER MOTOR RELAY......Page 3983
POWER LIFTGATE MODULE C2 - BLACK/RED 20 WAY......Page 3984
POWER SEAT CIRCUIT BREAKER (30A) - GRAY 2 WAY......Page 3985
POWERTRAIN CONTROL MODULE C1 (2.4L/3.3L/3.8L) - GRAY/BLACK40-WAY......Page 3986
POWERTRAIN CONTROL MODULE C2 (2.4L/3.3L/3.8L) - GRAY/GRAY 40 WAY......Page 3987
RADIO C3 - WHITE/RED 2 WAY......Page 3988
REAR A/C-HEATER UNIT (3 ZONE HVAC) - LT. GREEN 10 WAY......Page 3989
REAR DOME LAMP (EXCEPT LUXURY) - GRAY 3 WAY......Page 3990
RECIRCULATION DOOR ACTUATOR (MTC) - GRAY 2 WAY......Page 3991
RIGHT CINCH/RELEASE MOTOR (POWER SLIDING DOOR) - GRAY 4 WAY......Page 3992
RIGHT FRONT DOOR LOCK MOTOR/AJAR SWITCH (EXCEPT BASE) -BLACK 4 WAY......Page 3993
RIGHT HIGH BEAM LAMP (BUILT-UP-EXPORT) - BLACK 2 WAY......Page 3994
RIGHT POWER MIRROR - BLACK 12 WAY......Page 3995
RIGHT SIDE IMPACT AIRBAG CONTROL MODULE - YELLOW/RED 7 WAY......Page 3996
RIGHT SLIDING DOOR LATCH SENSING SWITCH (POWER SLIDING DOOR) -BLACK 6 WAY......Page 3997
SIREN (UNITED KINGDOM) - BLACK 4 WAY......Page 3998
THATCHAM ALARM MODULE C2 (UNITED KINGDOM) - WHITE 4 WAY......Page 3999
TRANSMISSION CONTROL MODULE (EATX) - BLACK 60 WAY......Page 4000
TXV SOLENOID (ATC) - 2 WAY......Page 4001
10.1 AIRBAG SYSTEM......Page 4002
10.2.1 PREMIUM......Page 4003
10.2.2 BASE......Page 4004
10.2.3 CD CHANGER......Page 4005
10.2.4 REMOTE RADIO CONTROLS......Page 4006
10.3 CABIN HEATER......Page 4007
10.4.1 FRONT ATC......Page 4008
10.4.2 REAR ATC......Page 4009
10.5 COMMUNICATION......Page 4010
10.5.2 ECM & CABIN HEATER ASSIST COMMUNICATION - DIESELONLY......Page 4011
10.6 DOOR AJAR WITH POWER SLIDING DOORS......Page 4012
10.7 DOOR AJAR WITHOUT POWER SLIDING DOORS......Page 4013
10.8 EXTERIOR LIGHTING......Page 4014
10.9 IGNITION SWITCH......Page 4015
10.10 INSTRUMENT CLUSTER — BASE......Page 4016
10.11 INSTRUMENT CLUSTER & MESSAGE CENTER......Page 4017
10.12 INTELLIGENT POWER MODULE/BODY CONTROL MODULE POWER ANDGROUNDS......Page 4018
10.13 INTERIOR LIGHTING......Page 4019
10.14.1 BASE MANUAL TEMPERATURE CONTROL SYSTEM LHD......Page 4020
10.14.2 BASE MANUAL TEMPERATURE CONTROL SYSTEM RHD......Page 4021
10.14.3 DUAL-ZONE MANUAL TEMPERATURE CONTROL SYSTEMLHD......Page 4022
10.14.4 DUAL-ZONE MANUAL TEMPERATURE CONTROL SYSTEMRHD......Page 4023
10.14.5 BLOWER MOTOR......Page 4024
10.15 MEMORY SYSTEM......Page 4025
10.16 OVERHEAD CONSOLE......Page 4026
10.17 POWER FOLDING MIRROR LHD......Page 4027
10.18 POWER FOLDING MIRROR RHD......Page 4028
10.19 POWER DOOR LOCKS/RKE......Page 4029
10.20 POWER LIFTGATE SYSTEM......Page 4030
10.21 POWER SLIDING DOOR SYSTEM......Page 4031
10.22 REAR DEFOG/HEATED MIRROR/FRONT WIPER DE-ICE......Page 4032
10.23 SLIDING DOOR AND LIFTGATE SWITCHES......Page 4033
10.24.1 BASE ALARM SYSTEM......Page 4034
10.24.2 THATCHAM ALARM SYSTEM......Page 4035
10.25 WIPERS - FRONT AND REAR......Page 4036
11.0 CHARTS AND GRAPHS......Page 4037
11.1 KDB LAB SCOPE PATTERN......Page 4038
11.2 PCI BUS LAB SCOPE PATTERN......Page 4039
RG CHASSIS......Page 4042
3.2 TRACTION CONTROL SYSTEM (TCS) DESCRIPTION......Page 4044
3.3.2 CONTROLLER ANTILOCK BRAKE (CAB)......Page 4045
3.3.5 SYSTEM INITIALIZATION......Page 4046
3.5.2 DISPLAY IS NOT VISIBLE......Page 4047
4.2.4 DRBIII SAFETY INFORMATION......Page 4048
5.0 REQUIRED TOOLS AND EQUIPMENT......Page 4049
6.0 GLOSSARY OF TERMS......Page 4050
7.0 DIAGNOSTIC INFORMATION AND PROCEDURES......Page 4052
BUS SYSTEM COMMUNICATION FAILURE......Page 4053
CAB INTERNAL FAILURE......Page 4054
CLUSTER LAMP FAILURE......Page 4055
RIGHT REAR SENSOR CIRCUIT FAILURE......Page 4057
LEFT FRONT WHEEL SPEED SIGNAL FAILURE......Page 4060
LEFT REAR WHEEL SPEED SIGNAL FAILURE......Page 4062
PUMP CIRCUIT FAILURE......Page 4064
RIGHT FRONT WHEEL SPEED SIGNAL FAILURE......Page 4067
RIGHT REAR WHEEL SPEED SIGNAL FAILURE......Page 4069
SYSTEM OVERVOLTAGE......Page 4071
SYSTEM UNDERVOLTAGE......Page 4073
VALVE POWER FEED FAILURE......Page 4075
*BRAKE LAMP SWITCH......Page 4078
*TRAC OFF INDICATOR NEVER/ALWAYS ON......Page 4079
*TRAC ON INDICATOR NEVER/ALWAYS ON......Page 4082
VERIFICATION TESTS......Page 4083
8.2 DATA LINK CONNECTOR......Page 4084
8.4 TRACTION CONTROL SWITCH......Page 4085
8.5.1 FRONT......Page 4086
8.5A.1 FRONT......Page 4087
8.6 BRAKE LAMP SWITCH......Page 4088
DATA LINK CONNECTOR - WHITE 16 WAY......Page 4090
LEFT FRONT WHEEL SPEED SENSOR - BLACK 2 WAY......Page 4091
LEFT REAR WHEEL SPEED SENSOR CONNECTOR (SENSOR SIDE) - 2 WAY......Page 4092
FUSES (IPM)......Page 4094
RIGHT REAR WHEEL SPEED SENSOR - BLACK 2 WAY......Page 4095
TRACTION CONTROL SWITCH - BLACK 2 WAY......Page 4096
TEVES MARK 20 ANTILOCK BRAKE SYSTEM......Page 4098
RG TRANSMISSION......Page 4100
3.2.1 AUTOSTICK FEATURE......Page 4104
3.2.2 TRANSMISSION OPERATION AND SHIFT SCHEDULING ATVARIOUS OIL TEMPERATURES.......Page 4105
3.3.4 STARTS SINCE SET COUNTER......Page 4106
3.3.6 LIST OF DIAGNOSTIC TROUBLE CODES......Page 4107
3.3.7 DTC DESCRIPTIONS......Page 4108
3.3.8 QUICK LEARN......Page 4119
3.3.10 ELECTRONIC PINION FACTOR......Page 4120
4.1 DISCLAIMERS......Page 4121
4.2.4 DRBIII SAFETY INSTRUCTIONS......Page 4122
5.0 REQUIRED TOOLS AND EQUIPMENT......Page 4123
6.2 DEFINITIONS......Page 4124
7.0 DIAGNOSTIC INFORMATION AND PROCEDURES......Page 4126
P0120-THROTTLE POSITION SENSOR SIGNAL CIRCUIT......Page 4127
P0600-SERIAL COMMUNICATION LINK MALFUNCTION......Page 4129
P0604-INTERNAL TCM......Page 4131
P0605-INTERNAL TCM......Page 4132
P0700-INTERNAL TCM......Page 4133
P0705-CHECK SHIFTER SIGNAL......Page 4134
P0715-INPUT SPEED SENSOR ERROR......Page 4141
P0720-OUTPUT SPEED SENSOR ERROR......Page 4145
P0725-ENGINE SPEED SENSOR CIRCUIT (3.3L/3.8L)......Page 4149
P0725-ENGINE SPEED SENSOR CIRCUIT (3.5L)......Page 4151
P0731-GEAR RATIO ERROR IN 1ST......Page 4154
P0732-GEAR RATIO ERROR IN 2ND......Page 4156
P0733-GEAR RATIO ERROR IN 3RD......Page 4158
P0734-GEAR RATIO ERROR IN 4TH......Page 4160
P0736-GEAR RATIO ERROR IN REVERSE......Page 4162
P0740-TORQUE CONVERTER CLUTCH CONTROL CIRCUIT......Page 4164
P0750-LR SOLENOID CIRCUIT......Page 4166
P0755-2-4 SOLENOID CIRCUIT......Page 4169
P0760-OD SOLENOID CIRCUIT......Page 4172
P0765-UD SOLENOID CIRCUIT......Page 4175
P1714-LOW BATTERY VOLTAGE......Page 4178
P1716-BUS COMMUNICATION WITH PCM......Page 4182
P1717-NO COMMUNICATION WITH THE MIC......Page 4184
P1738-HIGH TEMPERATURE OPERATION ACTIVATED......Page 4186
P1739-POWER UP AT SPEED......Page 4188
P1765-SWITCHED BATTERY......Page 4189
P1767-TRANSMISSION RELAY ALWAYS ON......Page 4192
P1768-RELAY OUTPUT ALWAYS OFF......Page 4195
P1775-SOLENOID SWITCH VALVE LATCHED IN TCC POSITION......Page 4199
P1776-SOLENOID SWITCH VALVE LATCHED IN LR POSITION......Page 4203
P1781-OD PRESSURE SWITCH SENSE CIRCUIT......Page 4207
P1782 - 2-4 PRESSURE SWITCH SENSE CIRCUIT......Page 4210
P1784-LR PRESSURE SWITCH SENSE CIRCUIT......Page 4213
P1787-OD HYDRAULIC PRESSURE TEST FAILURE......Page 4217
P1788-2/4 HYDRAULIC PRESSURE TEST FAILURE......Page 4221
P1789-2-4/OD HYDRAULIC PRESSURE TEST FAILURE......Page 4225
P1790-FAULT IMMEDIATELY AFTER SHIFT......Page 4226
P1791-LOSS OF PRIME......Page 4227
P1792-BATTERY WAS DISCONNECTED......Page 4230
P1793-TRD LINK COMMUNICATION ERROR......Page 4233
P1794-SPEED SENSOR GROUND ERROR......Page 4236
P1795-INTERNAL TCM......Page 4238
P1796-AUTOSTICK SENSOR CIRCUIT......Page 4239
P1797-MANUAL SHIFT OVERHEAT......Page 4242
P1798-WORN OUT/BURNT TRANSAXLE FLUID......Page 4243
P1799-CALCULATED OIL TEMP IN USE......Page 4245
*BRAKE SHIFT INTERLOCK OUTPUT OPEN......Page 4249
*CHECKING PARK/NEUTRAL SWITCH OPERATION......Page 4251
*INCORRECT TRANSMISSION FLUID LEVEL......Page 4253
*NO BACK UP LAMP OPERATION......Page 4254
*NO SPEEDOMETER OPERATION......Page 4256
*TRANSMISSION NOISY WITH NO DTC'S PRESENT......Page 4257
*TRANSMISSION SHIFTS EARLY WITH NO DTC'S......Page 4258
*TRANSMISSION SIMULATOR 8333 WILL NOT POWER UP......Page 4259
VERIFICATION TESTS......Page 4260
8.3 INTELLIGENT POWER MODULE......Page 4262
8.6 AUTOSTICK/OD OFF......Page 4263
8.7 TRANSMISSION COMPONENT LOCATIONS......Page 4264
BODY CONTROL MODULE C2 - BLACK/GREEN 34 WAY......Page 4266
DATA LINK CONNECTOR - WHITE 16 WAY......Page 4267
INTELLIGENT POWER MODULE C3 - NATURAL 20 WAY......Page 4268
INTELLIGENT POWER MODULE C6 - WHITE 10 WAY......Page 4269
LEFT REAR LAMP ASSEMBLY - BLACK 6 WAY......Page 4270
PARK/NEUTRAL POSITION SWITCH (2.4L) - BLACK 3 WAY......Page 4271
TRANSMISSION SAFETY SHUTDOWN RELAY......Page 4273
POWERTRAIN CONTROL MODULE C1 - GRAY/BLACK 40 WAY......Page 4274
RIGHT REAR LAMP ASSEMBLY - BLACK 6 WAY......Page 4275
TORQUE CONVERTER CLUTCH SOLENOID (2.4L) - BLACK 3 WAY......Page 4276
TRANSMISSION CONTROL MODULE (3.3L/3.8L) - BLACK 60 WAY......Page 4277
TRANSMISSION RANGE SENSOR (3.3L/3.8L) - GRAY 10 WAY......Page 4278
10.0 SCHEMATIC DIAGRAMS......Page 4280