Advances in Production Research: Proceedings of the 8th Congress of the German Academic Association for Production Technology (WGP), Aachen, November 19-20, 2018

Front Matter ....Pages i-xii
Front Matter ....Pages 1-1
 Systematic Data Analysis in Production Controlling Systems to Increase Logistics Performance  (Lasse Härtel, Peter Nyhuis)....Pages 3-13
 CAD-Model Based Contour Matching of Additively Manufactured Components Using Optical Methods  (Nicolai Hoffmann, Christoph Pallasch, Simon Storms, Werner Herfs)....Pages 14-23
 The Minimal Viable Production System (MVPS) – An Approach for Agile (Automotive) Factory Planning in a Disruptive Environment  (Matthias Bertling, Hannes Caroli, Matthias Dannapfel, Peter Burggräf)....Pages 24-33
 Detection of Core Fracture in Inorganically Bound Cast-in Sand Cores by Acoustic Microphony  (Florian Ettemeyer, Florian Steinlehner, Philipp Lechner, Wolfram Volk, Daniel Günther)....Pages 34-43
 Optical Inspection for the Characterization and Classification of Component Surfaces in the Field of Remanufacturing  (Steffen Globisch, Stefan Thäter, Frank Döpper)....Pages 44-51
 Big Data Analysis Procedure Model for Manufacturing and Logistics: Strategies and Tools for the Practical Application  (Marco Hübner, Philipp Jahn, Gregor Tewaag)....Pages 52-62
 Conceptional Approach for Process Monitoring Based on an Assistance System for Grinding  (Tobias Kaufmann, Joachim Stanke, Daniel Trauth, Thomas Bergs)....Pages 63-71
 Increasing Accuracy of Material Removal Simulations by Modeling Workpiece Deformation Due to Clamping Forces  (Simon Knape, Michael Königs, Alexander Epple, Christian Brecher)....Pages 72-80
 Analysis of the Grinding Force in Plunging Bevel Gear Grinding  (Mareike Solf, Christoph Löpenhaus, Thomas Bergs, Fritz Klocke)....Pages 81-90
 Automated and Predictive Risk Assessment in Modern Manufacturing Based on Machine Learning  (Tobias Mueller, Raphael Kiesel, Robert H. Schmitt)....Pages 91-100
 Tool Monitoring – A Scalable Learning Approach to Estimate Cutting Tool Conditions with Machine-Internal Data in Job Shop Production of a Milling Process  (Marian Wiesch, Alexander Epple, Christian Brecher)....Pages 101-111
 Towards a Knowledge-Based Design Methodology for Managing the Complexity in the Integrated Product and Process Development of Electric Motors  (Andreas Mayr, Alexander Meyer, Eike Schäffer, Michael Masuch, Johannes von Lindenfels, Gero Mössinger et al.)....Pages 112-125
 Combined Roller and Plain Bearings for Forming Machines: Design Methodology and Validation  (Julian Sinz, Benedikt Niessen, Peter Groche)....Pages 126-135
 Smart Locking Device for Extrusion Blow Moulding Machines Based on SMA  (Benedict Theren, Antonia Weirich, Bernd Kuhlenkötter)....Pages 136-143
 Automatic System Identification of Forward Feed Drives in Machine Tools  (Sebastian Kehne, Thomas Berners, Alexander Epple, Christian Brecher)....Pages 144-152
Front Matter ....Pages 153-153
 The Impact of Routing and Operation Flexibility on the Performance of Matrix Production Compared to a Production Line  (Constantin Hofmann, Nadine Brakemeier, Carmen Krahe, Nicole Stricker, Gisela Lanza)....Pages 155-165
 Smart Glasses for State Supervision in Self-optimizing Production Systems  (Karl Lossie, Robert Schmitt)....Pages 166-177
 Digital Factory Implementation Approach Starting from the Macroscopic Perspective with an Example for Holistic Planning in Assembly Systems  (Christian Block, Bernd Kuhlenkötter)....Pages 178-187
 Heuristic Search Based Design of Hybrid, Collaborative Assembly Systems  (Manuel Fechter, Robert Keller, Shengjian Chen, Carsten Seeber)....Pages 188-197
 Proactive Complexity Steering for Ramp-up Planning in Assembly  (Katharina Thomas, Jan-Philipp Prote, Matthias Dannapfel, Karl Deutschmann, Andreas Gützlaff, Peter Burggräf)....Pages 198-207
 Modelling and Numerical Analysis of Workpiece Clamping for Vertical Turning Regarding to the Clamping Safety  (Adrian Albero Rojas, Volker Wittstock, Joachim Regel, Matthias Putz)....Pages 208-217
 Experimental and Numerical Investigations on the Material Behaviour of Fibre-Reinforced Plastics and Steel for a Multi-material Compound Production  (Hendrik Wester, Alexander Chugreev, Jörn Moritz, Bernd-Arno Behrens)....Pages 218-227
 Simulation-Based Planning of Grasping Processes for Assembly Robots  (Simon Roggendorf, Christian Ecker, Simon Storms, Werner Herfs)....Pages 228-236
 Implementation of Methods for the Optimization of Processes and Production Systems: Catching the Mood of Small and Medium-sized German Enterprises  (Hajo Groneberg, Christian Schuh, Rolf Steinhilper, Frank Döpper)....Pages 237-246
 Framework for Designing Production Systems 4.0  (Yuan Liu, Jan-Philipp Prote, Marco Molitor, Günther Schuh)....Pages 247-261
 Electromagnetic Feeding Device for Conductive Material  (Oliver Commichau, Richard Krimm, Bernd-Arno Behrens)....Pages 262-269
 Development of a New Machining Tool for Bottom Forming in Deep Bore Holes  (Maximilian Metzger, Moritz Fuß, Dirk Biermann)....Pages 270-277
 Innovative Chuck with Integrated Rotary Feed-Through for Drilling Process with Application of Cryogenic Cooling  (Marcel Volz, Eberhard Abele)....Pages 278-287
 Machine Learning Algorithms in Machining: A Guideline for Efficient Algorithm Selection  (Amina Ziegenbein, Patrick Stanula, Joachim Metternich, Eberhard Abele)....Pages 288-299
 Automated and Flexible Production of Inductive Charging Systems as an Enabler for the Breakthrough of Electric Mobility  (Michael Weigelt, Michael Masuch, Andreas Mayr, Johannes Seefried, Alexander Kühl, Jörg Franke)....Pages 300-309
Front Matter ....Pages 311-311
 Turning of AISI 4140 (42CrMo4): A Novel Sub-zero Cooling Approach  (Stephan Basten, Benjamin Kirsch, Hans Hasse, Jan C. Aurich)....Pages 313-323
 Numerical Process Design for Compound Forging of Powder – Metallurgical and Solid Dissimilar Workpieces  (Maiwand Hootak, Philipp Kuwert, Bernd-Arno Behrens)....Pages 324-332
 Phase-Field Modelling of the Solidified Nodular Cast-Iron Alloy EN–JS2070 Micro Structure for Deep Drawing Tool Application Treated by Machine Hammer Peening  (Oksana Baer, Robby Mannens, Daniel Trauth, Mario Kittel, Fritz Klocke, Thomas Bergs)....Pages 333-342
 Concept for Development of Additive Process Chains in Manufacturing Companies  (Christopher Gläßner, Li Yi, Jan C. Aurich)....Pages 343-351
 Substrate Pretreatments: An Investigation of the Effects on Aerosol Jet Printed Structures  (Simone Neermann, Matthias Scheetz, Joerg Franke, Jewgeni Roudenko, Julian Schirmer, Marcus Reichenberger)....Pages 352-360
 Characterisation of the Tensile Bonding Strength of Ti-6Al-4V Hybrid Parts Made by Sheet Metal Forming and Laser Beam Melting  (Thomas Papke, Florian Huber, Georg Geyer, Michael Schmidt, Marion Merklein)....Pages 361-370
 A Multi-grain Approach for Micromechanical Contact in Grinding  (Patrícia de Oliveira Teixeira, Christoph Löpenhaus, Christian Brecher, Fritz Klocke)....Pages 371-380
 Kinematic Simulation of Material Removal at Single-pass Honing with Additional Oscillation  (Sascha Zimmermann, Eckart Uhlmann)....Pages 381-390
 Experimental Investigation of the Cutting Edge Microshape to Improve the Wear Resistance of Punch and Die Tools for Sheet Metal Punching  (Alexander Ott, Dirk Biermann)....Pages 391-401
 Behavior of the Amplitude Signal by Testing Fiber-Reinforced Plastics Using Air-Coupled Ultrasound  (Matthias Schäfer, Franz Dietrich, Klaus Dröder)....Pages 402-411
 Material Characterization Based on Deep Rolling Utilizing Process Dependent Descriptors  (Nicole Wielki, Jeannine Kämmler, Nikolai Guba, Daniel Meyer)....Pages 412-422
 Effect of Manganese on Nitriding and Softening Behaviour of Steel AISI H10 Under Cyclic Thermal Loads  (Martin Siegmund, Oleksandr Golovko, Jan Puppa, Alexander Chugreev, Florian Nürnberger, Bernd-Arno Behrens)....Pages 423-432
 Study on the Optimized Manufacturing of Hybrid Laminates for a Leaf Spring  (Felix Rothe, Alexander Husemann, Anke Müller, Markus Kühn, Klaus Dröder)....Pages 433-444
 Comparison of Different Upsetting Processes for the Production of Copper Coils for Wheel Hub Engines  (Daniel Petrell, Alexander Braun, Gerhard Hirt)....Pages 445-454
Front Matter ....Pages 455-455
 Development of a Method to Analyse the Modulus of Elasticity for Gear Grinding Tools  (Maximilian Schrank, Christoph Löpenhaus, Thomas Bergs, Caroline Kiesewetter-Marko, Alexander Epple, Christian Brecher)....Pages 457-467
 Production of Piston Pin Having a New Helical Inner Profile by Cold Metal Forming  (Nadja Missal, Mathias Liewald, Alexander Felde, Stefanie Schwertel)....Pages 468-476
 Constitutive Features of Agile and Plan-Driven Processes in Hybrid Product Development  (Johanna Ays, Christian Dölle, Günther Schuh)....Pages 477-486
 Homogenization of Printed Strain Gauge Resistance by Using Machine Hammer Peening and Laser Heat Treatment  (Peter Sticht, Annemie Kleemann, Peter Groche)....Pages 487-499
 Real Time Simulation Using Reynold’s Equation for Instable Floating of Hydrodynamic Guides at High Speed  (Yingying Zhang, Volker Wittstock, Joachim Regel, Matthias Putz)....Pages 500-509
 Tool for Simulation-Based Planning of Energy-Optimised Cooling Supply System Configuration for Manufacturing Facilities  (Dominik Flum, Max Burkhardt, Daniel Moog, Johannes Sossenheimer, José Sanchez, Eberhard Abele)....Pages 510-521
 Influence of the Grinding Oil on the Grinding Process and on the Running Behaviour of the Workpiece  (René Greschert, Christian Brecher, Christoph Löpenhaus)....Pages 522-531
 Energy Efficiency of Forming Machines  (Jonas Koß, Richard Krimm, Levent Altan, Bernd-Arno Behrens)....Pages 532-540
 In-Process Analysis of Minimum Quantity Lubrication during Drilling of AISI 4140  (Benedict Stampfer, Frederik Zanger, Volker Schulze)....Pages 541-550
 Model-Based Assembly Optimization for Unbalance-Minimized Production Automation of Electric Motors  (Wilken Wößner, Manuel Peter, Janna Hofmann, Jürgen Fleischer)....Pages 551-562
 Energy-Flexible Machine Control Interfaces  (Christian Fimmers, Simon Storms, Christian Brecher)....Pages 563-573
 Approaches for the Development of Digital Products in Small and Medium-sized Enterprises  (David Goerzig, Michael Luckert, Andreas Aichele, Thomas Bauernhansl)....Pages 574-583
 Product Portfolio Design Using Prescriptive Analytics  (Merle-Hendrikje Jank, Christian Dölle, Günther Schuh)....Pages 584-593
 Investigation of Alternative Applications of Electrically Functionalized Surfaces Using the Plasma-Coating-Technology  (Thomas Braun, Ralf Böhm, Julian Praß, Ullrich Baierl, Dorothea Hahn, Jörg Franke)....Pages 594-602
 Concept for the Design of Agile Product Development Processes  (Alexander Menges, Jan Kantelberg, Christian Dölle, Günther Schuh)....Pages 603-610
Front Matter ....Pages 611-611
 Simulation-Based Personnel Planning Considering Individual Competences of Employee  (Sebastian Stobrawa, Berend Denkena, Marc-André Dittrich, Ilka Jenkner)....Pages 613-623
 Examination of Discretised Mini-channel Elements for the Transport of Air Manufactured by Selective Laser Melting  (Holger Hermann Merschroth, Steffen Meiniger, Eberhard Abele)....Pages 624-636
 Integrated Production and Logistics Planning and Control in Global Production Networks  (Sina Helming, Jens Buergin, Frank Bitte, Benjamin Haefner, Gisela Lanza)....Pages 637-646
 Stress-Based Compensation of Geometrical Deviations in Metal Forming  (Seonggi Lee, Matthias Eder, Daniel Maier, Wolfram Volk)....Pages 647-656
 Achieving Process Efficiency and Stability in Serial Production Through an Innovative Service System Based on Predictive Maintenance  (Max Busch, Johan de Lange, Christoph Kelzenberg, Günther Schuh)....Pages 657-666
 Knowledge Based User Support for Computed Tomography Measurements  (Leonard Schild, Benjamin Häfner, Gisela Lanza)....Pages 667-678
 Autonomous Data-Driven Quality Control in Self-learning Production Systems  (Peter Schlegel, Kristof Briele, Robert H. Schmitt)....Pages 679-689
 Evaluating the Benefits of Predictive Maintenance in Production: A Holistic Approach for Cost-Benefit-Analysis  (Alexander Busse, Joachim Metternich, Eberhard Abele)....Pages 690-704
 Concept for Automated Robot Programming Using Image Processing  (Stephan Wein, Laura Wolff, Adam Malik, Simon Storms, Werner Herfs)....Pages 705-714
 Aligning the Social Perspective with the Technical Vision of the Smart Factory  (Amelie I. Metzmacher, Thomas Hellebrandt, Maximilian Ruessmann, Ina Heine, Robert H. Schmitt)....Pages 715-729
 Concept of Video-Based Externalisation of Employee Knowledge in Manual Assembly  (Marco Molitor, Jan-Philipp Prote, Pia Walendzik, Katharina Gerschner, Christian Höltgen, Günther Schuh)....Pages 730-738
 Conceptual Application of the Internet of Production in Manual Assembly  (Marco Molitor, Jan-Philipp Prote, Maximilian Banek, Günther Schuh)....Pages 739-749
 Investigation of the Friction Conditions Occurring During Dry Deep Drawing Using Volatile Media as Lubrication Substitution  (Gerd Reichardt, Christoph Wörz, Mathias Liewald)....Pages 750-762
 Generic Description of Service-Related Business Models in the Field of Machinery and Plant Engineering  (Manuel Ebi, Jonas Tittel, Christian Doelle, Guenther Schuh)....Pages 763-775
 Method and Application-Oriented Approach to Develop a Digitisation Strategy for Small and Medium-Sized Enterprises  (Malte Volkwein, Markus Böhm, Thomas Bauernhansl)....Pages 776-785