Advanced Applications in Manufacturing Enginering

Cover......Page 1
Title page......Page 4
Copyright......Page 5
Contents......Page 6
List of Contributors......Page 10
Editors’ Biography......Page 14
Preface......Page 16
Acknowledgment......Page 18
 1.1 - Motivations and brief chapter overview......Page 20
 1.2 - Literature survey and contributions......Page 22
  1.3.1 - Overview of the proposed methodology......Page 28
  1.3.2 - Step (1)—Selection of indicators for the injection molding sector......Page 30
    1.3.2.1.1 - The ISO 14031 standard and the list of EPIs......Page 32
    1.3.2.1.3 - The selection of the KEPIs......Page 33
   1.3.2.2 - Value indicators......Page 51
    1.3.2.2.1 - The selection of the product-related value indicators......Page 52
   1.3.3.1 - Case study description......Page 54
   1.3.3.2 - Environmental profile......Page 56
   1.3.3.3 - Value profile......Page 60
   1.3.3.4 - Eco-efficiency ratios’ profile......Page 63
 1.4 - Conclusions......Page 65
 1.5 - Appendix A......Page 66
 References......Page 69
 Further Readings......Page 71
 2.1 - Magnetic tunnel junction......Page 72
 2.2 - Junction size......Page 73
 2.4 - Molecular beam epitaxy (MBE)......Page 75
  2.4.1 - E-beam evaporation......Page 76
  2.4.2 - Sputtering deposition......Page 78
  2.4.3 - Ion beam sputtering deposition......Page 79
 2.5 - Lithography......Page 80
  2.5.1 - Photolithography......Page 81
  2.5.2 - E-beam lithography......Page 83
 2.6 - Patterning of Fe/MgO/Fe system......Page 84
 2.7 - Fabrication of device using pseudo/metal masking procedure......Page 89
 References......Page 91
 3.1 - Introduction......Page 98
  3.2.2 - Assumptions......Page 100
  3.2.3 - System description......Page 101
  3.2.4 - Formulation and solution of the model......Page 102
  3.3.1 - Availability analysis......Page 104
  3.3.2. Reliability analysis......Page 112
 References......Page 121
 4.1 - Introduction......Page 124
 4.2 - Additive manufacturing in mold manufacturing......Page 125
  4.3.1 - Case study......Page 127
  4.3.2 - Conformal cooling technologies......Page 129
  4.3.3 - Methods......Page 131
   4.4.1.1 - Brazing-alternative—mold produced by Vacuum Furnace Brazing......Page 136
   4.4.1.2 - Laser-alternative—mold produced by Direct Metal Laser Sintering......Page 140
   4.4.1.4 - Injection molding phase......Page 142
   4.4.1.5 - End of life phase......Page 143
  4.4.2 - Discussion of results......Page 144
  4.5.1 - Economic and environmental assessment......Page 145
  4.5.2 - Technical assessment......Page 147
  4.5.3 - The Life Cycle Engineering-integrated analysis......Page 150
 4.6 - Conclusion......Page 151
 4.7 - Appendix 1......Page 153
 References......Page 157
 Further Reading......Page 158
 5.1 - Introduction......Page 160
  5.2.1 - Early stages of NPD......Page 162
  5.2.2 - Assembly requirements for a new product......Page 164
  5.2.3 - Mechanisms, methods, and tools for DFM......Page 166
  5.3.1 - Case study method......Page 167
  5.3.2 - Data collection......Page 169
  5.4.1 - Case A: Exhaust component in heavy vehicle industry......Page 170
   5.4.1.1 - The NPD process......Page 171
   5.4.1.2 - Considered requirements from manufacturing......Page 172
  5.4.2 - Case B: engine component in the automotive industry......Page 174
   5.4.2.3 - Mechanisms used for verification and communication in case B......Page 175
  5.5.2 - Requirement types considered......Page 177
  5.5.3 - Mechanisms used for verification and communication......Page 179
  5.5.4 - Toward a future classification and support structure for manufacturing requirements......Page 182
 5.6 - Conclusion......Page 183
 References......Page 184
 6.1 - Introduction......Page 188
 6.2 - Advances in Manufacturing Technology and its tools......Page 190
 6.3 - Small and medium scale industries......Page 192
  6.3.1 - Characteristics of small and medium scale industries......Page 194
  6.3.2 - Reconfigurable/modular/flexible manufacturing......Page 195
  6.3.3 - Additive manufacturing/rapid prototyping......Page 196
  6.3.4 - Lean manufacturing......Page 197
 6.4 - Coping models for SMES placement in AMT......Page 198
  6.4.1 - Coping model flowchart formulation......Page 200
  6.4.2 - Case study scenario......Page 203
 6.5 - Conclusion......Page 207
 References......Page 208
 7.1 - Introduction......Page 210
   7.2.3.1 - Based on strong form formulation......Page 212
    7.2.3.1.2 - Reproducing kernel particle method......Page 213
    7.2.3.2.2 - Meshfree Petrov–Galerkin method......Page 214
 7.3 - Application of computational methods to manufacturing processes......Page 215
   7.3.1.1 - Application of MMs to cutting tool analysis......Page 216
  7.3.3 - Casting......Page 221
  7.4.1 - Mathematical formulation for FGM......Page 226
   7.4.1.1 - Computation of thermal interaction integral......Page 236
   7.4.2.1 - TBC with single edge crack......Page 237
   7.4.2.2 - Simulation of large deformation using die pressing......Page 241
 7.5 - Conclusions......Page 242
 References......Page 244
 8.1 - Introduction......Page 250
  8.2.1 - Model description......Page 252
  8.2.2 - Boundary conditions......Page 253
  8.2.4 - Turbulence model......Page 254
  8.2.5 - Numerical procedure......Page 255
  8.3.2 - Validation with experimental outcomes......Page 256
  8.3.3 - Velocity profile......Page 257
  8.3.4 - Contour plot for velocity......Page 259
  8.3.5 - Visualization of flow structure in streamline pattern......Page 260
  8.3.6 - Static pressure contour......Page 261
   8.3.7.1 - Turbulent kinetic energy (TKE) (k)......Page 262
   8.3.7.3 - Turbulent intensity (I)......Page 263
  8.3.8 - Turbulent intensity (I) contour plots......Page 264
  8.3.9 - Turbulent dissipation rate, TDR (ε) contour plot......Page 265
 8.4 - Conclusion......Page 267
 Further Readings......Page 268
Index......Page 270
Back Cover......Page 280